LEMON Manuals: Even more car manuals for everyone
Home >> Hyundai >> 2021 >> Palisade Calligraphy, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 29 (Front Driveshaft Assembly) >> Joint Assembly (Transaxle Side) >> Installation

Joint Assembly (Transaxle Side): Installation

WARNING: This page is about a different car, the 2023 Hyundai Palisade. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • When assembling, be careful not to let dust and foreign substances enter.
  • Driveshaft joints require special grease, so do not add any other type of grease.
  • Boot bands must use the new one.
  1. Install the transaxle side boot (A) and boot band (B) on the driveshaft.
    NOTE:
    • Put the boot band (B) first on the drive shaft before installing the boot (A).
      G15477715Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the boot, seats in the mounting part (A).
      G15477716Courtesy of HYUNDAI MOTOR AMERICA
  2. Install the spider assembly (A) on the shaft (B), then press it using a mallet.
    G15477717Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the spider assembly (A), install it in the correct direction.
    • Installing in the wrong direction can cause secondary quality problems.
      G15477718Courtesy of HYUNDAI MOTOR AMERICA
    • When installing the spider assembly, install it according to the boot shape.
      G15477719Courtesy of HYUNDAI MOTOR AMERICA
  3. Install the snap ring (A) using the snap ring pliers.
    G15477720Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When replacing the joint assembly, use the new one provided in the joint kit.
    • The snap ring must be new.
    • After installing the snap ring, make sure that there are only 2 - 3 splines in position (A).
      G15477721Courtesy of HYUNDAI MOTOR AMERICA
  4. Apply specified grease inside the joint housing (A) and boot (B).
    G15477722Courtesy of HYUNDAI MOTOR AMERICA
    G15477723Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Use the grease provided with the joint/boot kit.
    • Apply about 70% grease to the housing (A) and about 30% grease to the boot (B).
    • Driveshaft joints require special grease, so do not add any other type of grease.
  5. Install the trans axle side joint housing (A).
    G15477724Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the housing, turn the boot to fit each other.
    • If the shape of housing and boot does not fit, there is a possibility of leakage due to the gap. Be very careful.
      G15477725Courtesy of HYUNDAI MOTOR AMERICA
  6. Adjust the air inside the boot to normal as shown below.
    Normal Lack of air Too much air
    G15477726Courtesy of HYUNDAI MOTOR AMERICA
    G15477727Courtesy of HYUNDAI MOTOR AMERICA
    G15477728Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • After installing the joint housing, perform air bleeding by pressing it several times until no air is heard.
  7. Install the transaxle side joint large diameter (A) and small diameter (B) boot band.
    G15477729Courtesy of HYUNDAI MOTOR AMERICA
    Ear type Hook type Hook type [Low profile]
    SST (0K495-C5000) SST (09495-39100) SST (0K495-2W000)
    G15477730Courtesy of HYUNDAI MOTOR AMERICA
    G15477731Courtesy of HYUNDAI MOTOR AMERICA
    G15477732Courtesy of HYUNDAI MOTOR AMERICA
    G15477733Courtesy of HYUNDAI MOTOR AMERICA
    G15477734Courtesy of HYUNDAI MOTOR AMERICA
    G15477735Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Install in the following order: large diameter boot band → small diameter boot band.
    • Installing in the wrong order can cause leaks.
    • When installing the ear type boot band, check the clearance (A) as shown below.

      Clearance (A):  2.0 mm or less.

      G15477736Courtesy of HYUNDAI MOTOR AMERICA
    • When using the low profile hook type boot band, fit the SST tip (B) into the boot band hole (A) as shown below.
    G15477737Courtesy of HYUNDAI MOTOR AMERICA
    G15477738Courtesy of HYUNDAI MOTOR AMERICA
  8. Install the front driveshaft.

    (Refer to Driveshaft Assembly - "FRONT DRIVESHAFT ")