Repair Procedures: Removal

CAUTION:

Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "LIFT AND SUPPORT POINTS ")

Set No. 1 cylinder to TDC/compression.

Turn the crankshaft damper pulley clockwise and align its groove with the timing mark "T" of the lower timing chain cover.

G14423173

Courtesy of HYUNDAI MOTOR AMERICA

Check that the mark of the camshaft timing sprockets are in straight line on the cylinder head surface as shown in the illustrations below. If not, turn the crankshaft clockwise one revolution (360°).

[LH intake]

G14423174

Courtesy of HYUNDAI MOTOR AMERICA

[LH exhaust]

G14423175

Courtesy of HYUNDAI MOTOR AMERICA

[RH intake]

G14423176

Courtesy of HYUNDAI MOTOR AMERICA

[RH exhaust]

G14423177

Courtesy of HYUNDAI MOTOR AMERICA

NOTE:

Do not rotate engine counterclockwise.

Remove the timing chain cover.
(Refer to "TIMING CHAIN COVER ")
NOTE:
- Be careful not to damage the contact surfaces of cylinder block, cylinder head and timing chain cover.
NOTE:
- Before removing the timing chain, mark the RH/LH timing chain with an identification based on the location of the sprocket because the identification mark on the chain for TDC (Top Dead Center) can be erased.
[RH]

Courtesy of HYUNDAI MOTOR AMERICA

Courtesy of HYUNDAI MOTOR AMERICA

[LH]

Courtesy of HYUNDAI MOTOR AMERICA

Courtesy of HYUNDAI MOTOR AMERICA
Release the ratchet by pulling the link down using a thin rod. Compress the piston and then insert a stopper pin into the hole on the ratchet to hold the compressed piston.

Courtesy of HYUNDAI MOTOR AMERICA
Remove the RH timing chain cam to cam guide (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the RH timing chain auto tensioner (A) and the RH timing chain tensioner arm (B).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the RH timing chain guide (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the RH timing chain (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the oil pump chain tensioner assembly (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the crankshaft chain sprocket (A) (RH camshaft drive).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the oil pump chain sprocket (A) and oil pump chain (B).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the crankshaft sprocket (A) (Oil pump drive).

Courtesy of HYUNDAI MOTOR AMERICA
Release the ratchet by pulling the link down using a thin rod. Compress the piston and then insert a stopper pin into the hole on the ratchet to hold the compressed piston.

Courtesy of HYUNDAI MOTOR AMERICA
Remove the LH timing chain cam to cam guide (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the LH timing chain auto tensioner (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the LH timing chain tensioner arm (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the LH timing chain guide (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the LH timing chain (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the crankshaft chain sprocket (A). (LH camshaft drive).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the tensioner adapter assembly (A).

Courtesy of HYUNDAI MOTOR AMERICA