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Home >> Hyundai >> 2021 >> Palisade Calligraphy, FWD >> Repair and Diagnosis >> Engine Mechanical >> Intake And Exhaust System >> Intake Manifold >> Repair Procedures >> Removal and Installation

Removal and Installation

  1. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE COVER ")

  2. Remove the air cleaner assembly.

    (Refer to "AIR CLEANER ")

  3. Remove the surge tank.

    (Refer to "SURGE TANK ")

  4. Remove the low pressure fuel line mounting bolts (A).
    G14423510Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the intake manifold (A).
    G14423511Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Cover the cylinder head intake port with a clean woven stuff or vinyl cover to prevent foreign materials from entering.
    • Otherwise, engine coolant may enter the intake port from the vent holes of the cylinder head causing problems in the engine combustion chambers.
  6. Install in the reverse order of removal.
    NOTE:
    • Tighten the intake manifold bolts and nuts, in several passes as illustrated below.

    Tightening torque 

    Step 1: 3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb.ft)

    Step 2: 26.5 - 31.4 N.m (2.7-3.2 kgf.m, 19.5-23.1 lb.ft)

    Step 3: Repeat 2nd step twice or more.

    Fig 1: Intake Manifold Bolts And Nuts Tightening Sequence
    G14423512Courtesy of HYUNDAI MOTOR AMERICA