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Home >> Hyundai >> 2021 >> Ioniq Plug-In Hybrid Limited >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Double Clutch Transmission Control System (PHEV) >> Shift Cable >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING:
  • Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
NOTE:
  • Use fender covers to avoid damaging painted surfaces.
  • To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
  1. Shut off the High Voltage circuit.

    (Refer to General Information - "HIGH VOLTAGE SHUT-OFF PROCEDURES ")

  2. Remove the engine room under cover.

    (Refer to Engine And Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  3. Loosen the drain plug, and drain the inverter coolant. Remove the reservoir cap to help drain the coolant faster.

    (Refer to Hybrid Motor System - "COOLANT ")

  4. Remove the HPCU (Hybrid Power Control Unit).

    (Refer to Hybrid Control System - "HYBRID POWER CONTROL UNIT (HPCU) ")

  5. Remove the ECM (Engine Control Module) and TCM (Transmission Control Module).

    (Refer to Engine Control/Fuel System - "ENGINE CONTROL MODULE (ECM) ")

    (Refer to Double Clutch Control System - "DCT CONTROL MODULE (TCM) ")

  6. Remove the HPCU (Hybrid Power Control Unit) tray.

    (Refer to Hybrid Control System - "HYBRID POWER CONTROL UNIT (HPCU) ")

  7. Disconnect the gear actuator motor connector (A) and solenoid connector (B).
    G13563388Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the hybrid motor connector (A) and engine clutch actuator connector (B).
  9. Disconnect the DCT clutch actuator connector (C).
    G13563389Courtesy of HYUNDAI MOTOR AMERICA
  10. Disconnect the inhibitor switch connector (A) and input shaft speed sensor connector (B).
  11. Remove the ground bolt (C) and wiring bracket bolt (D).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G13563390Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the shift cable (C) from the cable bracket (B), after loosening the mounting nut (A).
    G13563391Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the shift lever knob & boots (A) pull both of it up.
    G13563392Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the floor console assembly.

    (Refer to Body - "FLOOR CONSOLE ")

  15. Disconnect the shift cable.
    1. Disconnect the eye-end (B) after removing the snap pin (A).
    2. Release the lock and then remove the cable socket (C).
    G13563393Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the retainer (A) by loosening the nuts (B-2ea).
    G13563394Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the shift cable from the vehicle.
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