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Home >> Hyundai >> 2021 >> Ioniq Plug-In Hybrid Limited >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Double Clutch Transmission Control System (PHEV) >> Inhibitor Switch >> Repair Procedures >> Installation

Repair Procedures: Installation

  1. Check that the shift lever is placed in the "N" position.
  2. Lightly tighten the inhibitor switch mounting bolts (B) after installing the inhibitor switch (A).
    G13563374Courtesy of HYUNDAI MOTOR AMERICA
  3. Lightly tighten the manual control lever mounting nut (B) after installing the manual control lever (A).
    G13563375Courtesy of HYUNDAI MOTOR AMERICA
  4. Align the hole (A) in the manual control lever with the "N" position hole (B) of the inhibitor switch and then insert the inhibitor switch guide pin (SST No.:09480-A3800).
    G13563376Courtesy of HYUNDAI MOTOR AMERICA
  5. Tighten the manual lever mounting nut (A) to the specified torque.

    Tightening torque: 

    17.7 - 24.5 N.m (1.8 - 2.5 kgf.m, 13.0 - 18.1 lb-ft)

  6. Tighten the inhibitor switch mounting bolts (B) to the specified torque.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G13563377Courtesy of HYUNDAI MOTOR AMERICA
  7. Lightly tighten the nut (B) after connected the shift cable (C) in the manual control lever (D).
  8. Tighten the nut (B) after Push shift cable (C) lightly to "F" direction shown to eliminate free play of shift cable.

    Tightening torque: 

    9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb-ft)

  9. Connect the inhibitor switch connector (A).
    G13563378Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the inhibitor switch guide pin (SST No.: 09480-A3800) from the hole.
  11. Install the engine room under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  12. Install the HPCU (Hybrid Power Control Unit) tray.

    (Hybrid Control System - "HPCU")

  13. Install the ECM (Engine Control Module) and TCM (Transmission Control Module)

    (Refer to Engine Control/Fuel System - "ECM ")

    (Refer to Double Clutch Control System - "TCM ")

  14. Install the HPCU (Hybrid Power Control Unit).

    (Refer to Hybrid Control System - "HPCU (HYBRID POWER CONTROL UNIT) ")

  15. Bleed air from the hybrid motor cooling system using the GDS.

    (Refer to Hybrid Motor System- "COOLANT ")

    CAUTION:
    • Check that operating surely at each range of the inhibitor switch corresponding to each position of shift lever.