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Home >> Hyundai >> 2021 >> Ioniq Plug-In Hybrid Limited >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Electric Converters and Controllers >> Hybrid Control System (PHEV) >> HPCU (Hybrid Power Control Unit) >> Repair Procedures >> Removal >> Hybrid Power Control Unit (HPCU)

Hybrid Power Control Unit (HPCU)

  1. Shut off the high voltage circuit.

    (Refer to Hybrid Control System - "HIGH VOLTAGE SHUT-OFF PROCEDURE ")

  2. Remove the air cleaner assembly and air duct.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  3. Remove the ECM & TCM bracket assembly.

    (Refer to Engine Control/Fuel System - "ENGINE CONTROL MODULE ")

  4. Drain the coolant of hybrid motor cooling system.

    (Refer to Hybrid Motor Cooling System - "COOLANT ")

  5. Disconnect the motor power cable connector (A) and HSG power cable connector (B) after loosening the mounting bolts.
    G13565637Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the power cable (A) and inverter power cable (B) from the HPCU.
    G13565638Courtesy of HYUNDAI MOTOR AMERICA
    G13565639Courtesy of HYUNDAI MOTOR AMERICA

    Information 

    • Remove the inverter power cable in the following order.
    G13565640Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the HCU & inverter (MCU) connector (A).
    G13565641Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the coolant outlet hose & pipe after loosening the mounting bolt (A).
    G13565642Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the coolant inlet hose quick-connector (A).
  10. Remove the LDC power outlet cable mounting bolt (B) and ground cable bolt (C).
    G13565643Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the HPCU (A) after loosening the mounting bolts.
    G13565644Courtesy of HYUNDAI MOTOR AMERICA