Repair Procedures: Reassembly
NOTE:
- Thoroughly clean all parts to assembled.
- Before installing the parts, apply fresh engine oil to all sliding and rotating surfaces.
- Always use new gaskets, O-ring and oil seals.
- Install the piston cooling oil jets (A).
Tightening torque:
8.8 - 12.7 N.m (0.9 - 1.3 kgf.m, 6.5 - 9.4 lb-ft)
- Install the crankshaft.
(Refer to "CRANKSHAFT ")
- Check the crankshaft end play.
(Refer to "CRANKSHAFT ")
- Disconnect the lower crankcase and check crankshaft bearing oil clearance.
(Refer to "CRANKSHAFT ")
- Install the piston and connecting rod assembly.
(Refer to "PISTON AND CONNECTING ROD ")
- Check the connecting rod bearing cap oil clearance.
(Refer to "PISTON AND CONNECTING ROD ")
- Check the connecting rod end play.
(Refer to "PISTON AND CONNECTING ROD ")
- Assemble the other parts in the reverse order of disassembly.
Information
- In case the cylinder block is replaced with a new one, select the proper crankshaft main bearing and the piston according to the crankshaft journal bore mark and the cylinder bore mark on the cylinder block.
- Crankshaft main bearing selection
(Refer to "CRANKSHAFT ")
- Piston selection
(Refer to "PISTON AND CONNECTING ROD ")