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Home >> Hyundai >> 2019 >> Veloster N >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle System >> Manual Transaxle >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Turn OFF ignition switch and disconnect the negative (-) battery cable.
  2. Remove the air cleaner assembly and air duct. (Refer to Engine Mechanical System - "AIR CLEANER ")
  3. Remove the battery and battery tray. (Refer to Engine Electrical System - "BATTERY ")
  4. Remove the engine control module (ECM). (Refer to Engine Control System - "ECM ")
  5. Disconnect the E-LSD wiring connector (A).[In case of E-LSD vehicle] 
    G15472338Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the neutral switch connector (A) and back up lamp switch connector (B), speed sensor (C).
    G15472339Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the shift cable (B) and select cable (C) after removing the snap pin (A) and washer.
    G15472340Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the shift cable bracket (A).
    G15472341Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the ground bolt (A).
    G15472342Courtesy of HYUNDAI MOTOR AMERICA
  10. Disconnect the concentric slave cylinder tube (A) after removing the pins (B).
    G15472343Courtesy of HYUNDAI MOTOR AMERICA
    G15472344Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Do not pull the double clip (A) upward. (Clip can be damaged and the clutch pedal may not operate due to oil leakage.)
      • If the double clip is wrongly operated replace the Concentric Slave Cylinder (CSC).
    G15472345Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).

    Tightening torque: 

    1. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
    2. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
    G15472346Courtesy of HYUNDAI MOTOR AMERICA
  12. Assemble the engine support fixture (beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S000, adapter No.: 09200-2W000). (Refer to SPECIAL SERVICE TOOLS - "Engine Support Fixture Assembly Drawing")
  13. Using the engine support fixture (A), hold the engine and transaxle assembly safely.
    G15472347Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the under cover. (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")
  15. Remove the sub frame. (Refer to Suspension System-"SUB FRAME ")
  16. Remove the intercooler pipe (A).[In case of E-LSD vehicle] 
    G15472348Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the drive shaft assembly. (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")
  18. Remove the E-LSD assembly.[In case of E-LSD vehicle]  (Refer to Electronic Limited Slip Differentiae System - "ELECTRONIC LIMITED SLIP DIFFERENTIAL (E-LSD) ")
  19. Remove the front - LH wheel & tire and wheel house cover.
  20. Remove the transaxle mounting bracket cover (A).
    G15472349Courtesy of HYUNDAI MOTOR AMERICA
  21. Remove the transaxle support bracket mounting bolts (A).

    Tightening torque: 

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.8 lb-ft)

    G15472350Courtesy of HYUNDAI MOTOR AMERICA
  22. Remove the transaxle mounting bracket (A).
    G15472351Courtesy of HYUNDAI MOTOR AMERICA
  23. Remove the transaxle support bracket (A).

    Tightening torque: 

    58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.8 lb-ft)

    G15472352Courtesy of HYUNDAI MOTOR AMERICA
  24. Remove the brake vacuum pump.
  25. Remove the roll rod support bracket (A).

    Tightening torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

    G15472353Courtesy of HYUNDAI MOTOR AMERICA
  26. Remove the bracket bolt (A).
    G15472354Courtesy of HYUNDAI MOTOR AMERICA
  27. Remove the manual transaxle with a jack after removing the mounting bolts (A, B).

    Tightening torque: 

    1. 42.2 - 48.1 N.m (4.0 - 3.9 kgf.m, 31.1 - 35.4 lb-ft)
    2. 42.2 - 53.9 N.m (4.0 - 3.5 kgf.m, 31.1 - 39.8 lb-ft)
    G15472355Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Be careful not to damage other system or parts near by when removing the transaxle assembly.
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