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Home >> Hyundai >> 2018 >> Tucson SEL Plus, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 70 (Air Conditioning System) >> Condenser >> Repair Procedures >> Replacement

Repair Procedures: Replacement

WARNING: This page is about a different car, the 2017 Hyundai Tucson. However, it is still accessible from the selected car via links, so may be relevant.
  1. Recover the refrigerant with a recovery/recycling/charging station.
  2. Disconnect the negative (-) battery terminal.
  3. Remove the front bumper.

    (Refer to Body - "FRONT BUMPER COVER ")

  4. Remove the head lamps [RH].

    (Refer to Body Electrical System - "HEAD LAMPS ")

  5. After loosening the mounting bolts, then remove the front bumper upper side bracket (A).
    Fig 1: Removing Front Bumper Upper Side Bracket
    G12043386Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the side air guard (A).
    Fig 2: Removing Side Air Guard
    G12043387Courtesy of HYUNDAI MOTOR AMERICA
  7. After loosening the mounting nuts, then remove the refrigerant line (A).

    Tightening torque: 

    8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)

    Fig 3: Removing Refrigerant Line
    G12043388Courtesy of HYUNDAI MOTOR AMERICA
  8. After loosening the mounting bolts, then remove the air upper guard (A).

    Tightening torque: 

    3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

    Fig 4: Removing Air Upper Guard
    G12043389Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the condenser (A) from radiator.
    Fig 5: Removing Condenser From Radiator
    G12043390Courtesy of HYUNDAI MOTOR AMERICA
  10. Install in the reverse order of removal.
NOTE:
  • If you're installing a new condenser, add refrigerant oil.
  • Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-134a to avoid leakage.
  • Be careful not to damage the radiator and condenser fins when installing the condenser.
  • Charge the system, and test its performance.