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Home >> Hyundai >> 2018 >> Santa Fe XL Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling Fan >> Engine Cooling System >> Radiator >> Repair Procedures >> Removal And Installation

Removal And Installation

  1. Disconnect the negative battery "-" terminal.
  2. Remove the air cleaner assembly.

    (Refer to "AIR CLEANER ")

  3. Remove the engine room under cover.
  4. Loosen the drain plug and drain the engine coolant.

    (Refer to "COOLANT ")

  5. Remove the front bumper cover.

    (Refer to "FRONT BUMPER COVER ")

  6. Disconnect the radiator upper hose (A) and lower hose (B).
    G12033683Courtesy of HYUNDAI MOTOR AMERICA
    NOTE: When installing radiator hoses, install as shown in illustrations.
    G12033684Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the fan motor connector (A) beside the wiring harness.
    G12033685Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the air intake shield (A).
    G12033686Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the ATF cooler hose.

    (Refer to "AUTOMATIC TRANSAXLE ")

  10. Remove the upper air guard (A) and radiator over flow hose (B).
    G12033687Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the horn.

    (Refer to "HORN ")

  12. Remove the side air guard (A).

    Tightening Torque: 

    7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

    G12033688Courtesy of HYUNDAI MOTOR AMERICA
  13. Loosen the cooling fan mounting bolts and then disconnect the cooling fan assembly (A) from radiator.
    G12033689Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the radiator upper bracket (A).

    Tightening Torque: 

    7.8 ~ 11.8 N.m (0.8 ~ 1.2 Kgf.m, 5.8 ~ 8.7 lb-ft)

    G12033690Courtesy of HYUNDAI MOTOR AMERICA
  15. Separate the A/C condenser (A) from the radiator assembly (B).
    G12033691Courtesy of HYUNDAI MOTOR AMERICA
  16. Pull the radiator up and then remove the radiator from the vehicle.
  17. Install in the reverse order of removal.
  18. Fill the radiator with coolant.

    (Refer to "COOLANT ")

  19. Start the engine and check for leaks.
    NOTE:
    • Bleed air from the cooling system.
      • Start engine and let it run until it warms up. (Until the radiator fan operates 3 or 4 times.)
      • Turn off engine. Check the coolant level and add coolant if needed.

        This will allow trapped air to be removed from the cooling system.

      • Put the radiator cap on tightly, then run engine again and check for leaks.