LEMON Manuals: Even more car manuals for everyone
Home >> Hyundai >> 2018 >> Accent Limited >> Repair and Diagnosis >> Transmission >> Manual Trans >> Engine And Transaxle Assembly (R & I) >> Engine And Transaxle Assembly >> Repair Procedures >> Removal

Repair Procedures: Removal

CAUTION:
  • Use fender covers to avoid damaging painted surfaces.
  • To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
NOTE:
  • Mark all wiring and hoses to avoid misconnection.
  • For release the fuel system pressure before remove the engine assembly, start the engine without fuel pump relay.

    And then turn off the ignition switch after engine stops.

  1. Disconnect the battery negative terminal.
  2. Remove the engine cover.

    (Refer to Engine And Transaxle Assembly - "ENGINE COVER ")

  3. Remove the air duct and air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  4. Remove the battery.

    (Refer to Engine Electrical System - "BATTERY ")

  5. Remove the Engine Control Module (ECM).

    (Refer to Engine Control / Fuel System - "ENGINE CONTROL MODULE (ECM) ")

  6. Remove the battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  7. Remove the engine room under cover.

    (Refer to Engine And Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  8. Loosen the drain plug and drain the coolant. open the radiator cap to make rapid draining.

    (Refer to Cooling System - "COOLANT ")

  9. Disconnect the radiator upper hose (A).
    G12594122Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing radiator hoses, install as displayed in images.
    G12594123Courtesy of HYUNDAI MOTOR AMERICA
  10. Disconnect the radiator lower hose (A).
    G12594124Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing radiator hoses, install as displayed in images.
    G12594125Courtesy of HYUNDAI MOTOR AMERICA
  11. Disconnect the brake booster vacuum hose (A).
    G12594126Courtesy of HYUNDAI MOTOR AMERICA
  12. Disconnect the heater hoses (A).
    G12594127Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the heater hoses, install as displayed in image.
    G12594128Courtesy of HYUNDAI MOTOR AMERICA
  13. Disconnect the fuel hose (A) and Purge Control Solenoid Valve (PCSV) hose (B).
    G12594129Courtesy of HYUNDAI MOTOR AMERICA
  14. Disconnect the battery positive wiring (A).
    G12594130Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the transaxle wire harness connectors and control cable from the transaxle.

    (Refer to Manual Transaxle System - "MANUAL TRANSAXLE ")

    (Refer to Automatic Transaxle System - "AUTOMATIC TRANSAXLE ")

  16. Recover the refrigerant and then remove the high pressure pipe and low pressure pipe.

    (Refer to Heating, Ventilation Air conditioning - "COMPRESSOR ")

  17. Disconnect the wiring connectors and harness clamps and then remove the wiring protector around the engine and transaxle assembly.
    G12594131Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the front muffler.

    (Refer to Intake and Exhaust System - "MUFFLER ")

  19. Remove the steering U-Joint Mounting Bolt.

    (Refer to Steering System - "STEERING GEAR BOX ")

  20. Remove the clutch cable from the Manual Transaxle. [MT Only].

    (Refer to CLUTCH SYSTEM - "Clutch Cable")

  21. Disconnect the ATF Cooler Hoses (A). [AT Only]
    G12594132Courtesy of HYUNDAI MOTOR AMERICA
  22. Remove the Roll Rod Bracket (A).

    Tightening Torque: 

    Bolt (B):

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

    Bolts (C):

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

    G12594133Courtesy of HYUNDAI MOTOR AMERICA
  23. Remove the roll rod mounting support bracket (A).

    Tightening Torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

    G12594134Courtesy of HYUNDAI MOTOR AMERICA
  24. Remove the sub frame.

    (Refer to Suspension System - "SUB FRAME ")

    NOTE: After removing the sub frame mounting bolt, the engine and transaxle assembly may fall downward, and so support them securely with floor jack.
  25. Disconnect the engine ground cable (A).

    Tightening Torque: 

    10.8 - 13.7 N.m (1.1 - 1.4 kgf.m. 8.0 - 10.1 lb-ft)

    G12594135Courtesy of HYUNDAI MOTOR AMERICA
  26. Disconnect the transaxle ground cable (A).

    Tightening Torque: 

    10.8 - 13.7 N.m (1.1 - 1.4 kgf.m. 8.0 - 10.1 lb-ft)

    G12594136Courtesy of HYUNDAI MOTOR AMERICA
  27. Remove the engine mounting support bracket (A).

    Tightening Torque 

    Nut (B):

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)

    Bolt (C), Nuts (D):

    58.8 - 73.5 N.m (6.0 - 7.5 kgf.m, 43.4 - 54.2 lb-ft)

    G12594137Courtesy of HYUNDAI MOTOR AMERICA
  28. Remove the service cover (A).
    G12594138Courtesy of HYUNDAI MOTOR AMERICA
  29. Remove the transaxle mounting bracket bolts (A).

    Tightening Torque: 

    88.3 - 107.9N.m (9.0 - 11.0kgf.m, 65.1 - 79.6lb-ft)

    G12594139Courtesy of HYUNDAI MOTOR AMERICA
  30. Remove the engine and transaxle assembly by lifting vehicle.
G12594140Courtesy of HYUNDAI MOTOR AMERICA
CAUTION:
  • When remove the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.
  • Verify that the hoses and connectors are disconnected before removing the engine and transaxle assembly.