Repair Procedures: Disassembly

WARNING: This page is about a different variant/trim than selected.

Disconnect the M-terminal (A) on the magnet switch assembly (B).

Fig 1: Disconnecting M-Terminal On Magnet Switch Assembly
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After loosening the 2 screws (A), detach the magnet switch assembly (B).

Fig 2: Loosening Magnet Switch Assembly And Screws
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Loosen the brush holder mounting screw (A) and through bolts (B).

Fig 3: Locating Brush Holder Mounting Screw And Through Bolts
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Remove the rear bracket (A) and brush holder assembly (B).

Fig 4: Locating Rear Bracket And Brush Holder Assembly
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Remove the yoke (A).

Fig 5: Locating Yoke
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Remove the packing (A), lever plate (B), lever (C) and the armature (D).

Fig 6: Locating Packing, Lever Plate, Lever And Armature
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Press the stopper (A) using a socket (B).

Fig 7: Pressing Stopper Using A Socket
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Remove the stop ring (A) using stop ring pliers (B).

Fig 8: Removing Stop Ring Using Stop Ring Pliers
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Remove the stop ring (B), stopper (A), overrunning clutch (C) and armature (D).

Fig 9: Locating Stop Ring, Stopper, Overrunning Clutch And Armature
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Reassembly is the reverse of disassembly.

NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).

Fig 10: Pulling The Overrunning Clutch Stopper Over Stop Ring Using Suitable Pulling Tool

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