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Home >> Hyundai >> 2017 >> Veloster Base, Standard Trans >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Driveshaft Assembly >> Front Driveshaft >> Repair Procedures >> Disassembly

Repair Procedures: Disassembly

NOTE:
  • Do not disassemble the BJ assembly.
  • Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
  • The boot band should be replaced with a new one.
  1. Remove the circlip (B) from the driveshaft spline (A).
    Fig 1: Removing Circlip From Driveshaft Spline
    G12125201Courtesy of HYUNDAI MOTOR AMERICA
  2. Remove both boot bands from the transaxle side joint (TJ) case.
    Fig 2: Removing Boot Bands From Transaxle Side Joint (TJ) Case (1 Of 2)
    G12125202Courtesy of HYUNDAI MOTOR AMERICA
    Fig 3: Removing Boot Bands From Transaxle Side Joint (TJ) Case (2 Of 2)
    G12125203Courtesy of HYUNDAI MOTOR AMERICA
  3. Pull out the boot from transaxle side joint case (B).
  4. While dividing joint (TJ) boot (A) of the transaxle side, wipe the grease in TJ case (B) and collect them respectively.
    Fig 4: Pulling Out Boot From Transaxle Side Joint Case
    G12125204Courtesy of HYUNDAI MOTOR AMERICA
    NOTE: Make alignment marks on spider roller assembly (A), joint case (B), and shaft spline (C) to aid reassembly.
    Fig 5: Locating Alignment Marks On Spider Roller Assembly, Joint Case And Shaft Spline
    G12125205Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the snap ring (A) and spider assembly (B) from the driveshaft (C) using the special tool (09495-33000).
    Fig 6: Removing Snap Ring & Spider Assembly From Driveshaft (1 Of 2)
    G12125206Courtesy of HYUNDAI MOTOR AMERICA
    Fig 7: Removing Snap Ring & Spider Assembly From Driveshaft Using SST (2 Of 2)
    G12125207Courtesy of HYUNDAI MOTOR AMERICA
  6. Clean the spider assembly.
  7. Remove the boot (A) of the transaxle side joint (TJ).
    NOTE: For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).
    Fig 8: Removing Boot Of Transaxle Side Joint (TJ)
    G12125208Courtesy of HYUNDAI MOTOR AMERICA
  8. Using a plier or flat-tipped (-) screwdriver, remove the both side of clamp (B) of the dynamic damper (A).
    Fig 9: Removing Both Side Of Clamp Of Dynamic Damper
    G12125209Courtesy of HYUNDAI MOTOR AMERICA
  9. Fix the driveshaft (A) with a vice (B) as illustrated.
    Fig 10: Fixing Driveshaft With Vice
    G12125210Courtesy of HYUNDAI MOTOR AMERICA
  10. Apply soap powder on the shaft to prevent being damaged between the shaft spline and the dynamic damper when the dynamic damper is removed.
  11. Separate the dynamic damper (A) from the shaft (B) carefully.
    Fig 11: Separating Dynamic Damper From Shaft
    G12125211Courtesy of HYUNDAI MOTOR AMERICA
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