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Home >> Hyundai >> 2017 >> Sonata Plug-In Hybrid >> Repair and Diagnosis >> External Pages >> Different car >> Section 296 (Brake System) >> Front Disc Brake >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2017 Hyundai Santa Fe Sport. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the front wheel & tire (A).

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    Fig 1: Removing Front Wheel & Tire
    G12056394Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Be careful not to damage the hub bolts when removing the front wheel and tire (A).
  2. Loosen the guide rod bolt (B) and then remove caliper body (A).

    Tightening torque: 

    21.6 ~ 31.4 N.m (2.2 ~ 3.2 kgf.m, 15.9 ~ 23.1 lb-ft)

    Fig 2: Removing Caliper Body
    G12056395Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the pad return spring (A).
    Fig 3: Removing Pad Return Spring
    G12056396Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Pad return springs must be replaced with new ones whenever pads are replaced.
    • Technicians should be careful not to deform pad return springs.
    • When pad return springs are deformed, it may cause improper braking, more fuel consumption.
  4. Remove pad shim (D), pad retainers (C) and brake pads (B) in the caliper carrier (A).
    Fig 4: Removing Pad Shim, Pad Retainers And Brake Pads In Caliper Carrier
    G12056397Courtesy of HYUNDAI MOTOR AMERICA
  5. Loosen the hose eyebolt (C) and caliper mounting bolts (B), then remove the front caliper assembly (A).

    Tightening torque 

    Brake hose to caliper (C):

    24.5 ~ 29.4 N.m (2.5 ~ 3.0 kgf.m, 18.1 ~ 21.7 lb-ft)

    Caliper assembly to knuckle (B):

    78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)

    Fig 5: Removing Front Caliper Assembly
    G12056398Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the front brake disc by loosening the screws (A).
Fig 6: Removing Front Brake Disc Screws
G12056399Courtesy of HYUNDAI MOTOR AMERICA