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Home >> Hyundai >> 2017 >> Sonata Plug-In Hybrid >> Repair and Diagnosis >> External Pages >> Different car >> Section 296 (Brake System) >> Brake Pedal >> Repair Procedures >> Installation

Repair Procedures: Installation

WARNING: This page is about a different car, the 2017 Hyundai Santa Fe Sport. However, it is still accessible from the selected car via links, so may be relevant.
  1. Pre-tighten the bracket fixing bolt (A) in dash panel.
    Fig 1: Locating Bracket Fixing Bolt In Dash Panel
    G12056381Courtesy of HYUNDAI MOTOR AMERICA
  2. Install the brake booster and brake pedal member fixing nuts (A) securely.

    Tightening torque: 

    16.7 ~ 25.5 N.m (1.7 ~ 2.6 kgf.m, 12.3 ~ 18.8 lb-ft)

    Fig 2: Locating Brake Booster And Brake Pedal Member Fixing Nuts
    G12056382Courtesy of HYUNDAI MOTOR AMERICA
  3. Tighten the bolt (A) securely in dash panel.

    Tightening torque: 

    16.7 ~ 25.5 N.m (1.7 ~ 2.6 kgf.m, 12.3 ~ 18.8 lb-ft)

    Fig 3: Locating Bolt In Dash Panel
    G12056383Courtesy of HYUNDAI MOTOR AMERICA
  4. Install the snap pin (A) and clevis pin (B).
    Fig 4: Installing Snap Pin And Clevis Pin
    G12056384Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Before installing the pin, apply the grease to the clevis pin.
    • Use a new snap pin whenever installing.
  5. Install the stop lamp switch securely.
  6. Connect the stop lamp switch connector (A).
    Fig 5: Connecting Stop Lamp Switch Connector
    G12056385Courtesy of HYUNDAI MOTOR AMERICA
  7. Adjust the brake pedal height and free play.
  8. Check the brake pedal operation after installing the brake pedal.
  9. Install the shower duct (A).
    Fig 6: Installing Shower Duct
    G12056386Courtesy of HYUNDAI MOTOR AMERICA
  10. Install the crash pad lower panel.
  11. Reconnect the battery negative cable.