LEMON Manuals: Even more car manuals for everyone
Home >> Hyundai >> 2017 >> Sonata Plug-In Hybrid >> Repair and Diagnosis >> External Pages >> Different car >> Section 190 (Manual Transaxle System) >> Manual Transaxle >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2016 Hyundai Elantra GT and 2015 Hyundai Elantra GT. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the following parts.
    1. Engine cover

      (Refer to: Engine Mechanical System - "ENGINE COVER ").

    2. Air cleaner assembly and air duct.

      (Refer to: Engine Mechanical System - "AIR CLEANER ").

    3. Battery and battery tray.

      (Refer to Engine Electrical System - "BATTERY ").

  2. Disconnect the speed sensor connector (A) and back up lamp switch (B).
    Fig 1: Disconnecting Speed Sensor Connector And Back Up Lamp Switch
    G10750076Courtesy of HYUNDAI MOTOR AMERICA
  3. Disconnect the neutral switch connector (A). (1.8 MPI)
    Fig 2: Disconnecting Neutral Switch Connector
    G10750077Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the ground (A).
    Fig 3: Removing Ground
    G10750078Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the clutch tube bracket bolt (A).
    Fig 4: Removing Clutch Tube Bracket Bolt
    G10750079Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the wiring bracket (A).
    Fig 5: Removing Wiring Bracket
    G10750080Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the control cable.
    1. Remove the pin (A) and washer (B).
    2. Remove the bracket mounting bolts (C).
      Fig 6: Removing Bracket Mounting Bolts
      G10750081Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the transaxle upper mounting bolt (B-2EA) and the start motor mounting bolt (A-2EA).

    Tightening Torque: 

    1. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
    2. 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
      Fig 7: Removing Transaxle Upper Mounting Bolt And Start Motor Mounting Bolt
      G10750082Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the cowl top cover.

    (Refer to: Body - "COWL TOP COVER ").

  10. Using the SST (support SST No.: 09200-2S100/2S200, beam SST No.: 09200-38001 or 3N000, adapter SST No.: 09200-4X000), hold the engine and transaxle assembly safely.
    Fig 8: Holding Engine And Transaxle Assembly
    G10750083Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the cover (A).
    Fig 9: Removing Cover
    G10750084Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the transaxle mounting bracket bolts (A).

    Tightening Torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    Fig 10: Removing Transaxle Mounting Bracket Bolts
    G10750085Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the transaxle support bracket (A).

    Tightening Torque: 

    58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.8 lb-ft)

    Fig 11: Removing Transaxle Support Bracket
    G10750086Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the under cover (A).
    Fig 12: Identifying Under Cover
    G10750087Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the drive shaft assembly.

    (Refer to: Driveshaft and axle - "FRONT DRIVESHAFT ").

  16. Remove the bracket (A).
    Fig 13: Removing Bracket
    G10750088Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the drive shaft cover (A).
    Fig 14: Removing Drive Shaft Cover
    G10750089Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the clutch release cylinder assembly (B) after removing the nuts (A).

    Tightening Torque: 

    14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

    Fig 15: Removing Clutch Release Cylinder Assembly
    G10750090Courtesy of HYUNDAI MOTOR AMERICA
  19. Remove the roll rod bracket (C) after removing bolt (A, B).

    Tightening Torque: 

    1. 49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)
    2. 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
      Fig 16: Removing Roll Rod Bracket
      G10750091Courtesy of HYUNDAI MOTOR AMERICA
  20. Remove the mounting bolts (A-3EA, B-2EA) of lower part of the transaxle, and remove the transaxle assembly by supporting it with a jack.

    Tightening Torque: 

    1. 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
    2. 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
      CAUTION:
      • Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.
      Fig 17: Removing Mounting Bolts
      G10750092Courtesy of HYUNDAI MOTOR AMERICA