Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.

Remove the following items.
1. Engine cover
  (Refer to "ENGINE COVER ")
2. Air cleaner assembly and air duct.
  (Refer to "AIR CLEANER ")
3. Battery and battery tray.
  (Refer to "BATTERY ")
Disconnect the speed sensor connector (A) and back up lamp switch (B).

Fig 1: Disconnecting Speed Sensor Connector And Back Up Lamp Switch
Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the neutral switch connector (A). (1.8 MPI)

Fig 2: Disconnecting Neutral Switch Connector
Courtesy of HYUNDAI MOTOR AMERICA
Remove the ground (A).

Fig 3: Removing Ground
Courtesy of HYUNDAI MOTOR AMERICA
Remove the clutch tube bracket bolt (A).

Fig 4: Removing Clutch Tube Bracket Bolt
Courtesy of HYUNDAI MOTOR AMERICA
Remove the wiring bracket (A).

Fig 5: Removing Wiring Bracket
Courtesy of HYUNDAI MOTOR AMERICA
Remove the control cable.
1. Remove the pin (A) and washer (B).
2. Remove the bracket mounting bolts (C).
Fig 6: Removing Bracket Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).
Tightening torque:
1. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
2. 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
Fig 7: Removing Transaxle Upper Mounting Bolt
Courtesy of HYUNDAI MOTOR AMERICA
Remove the cowl top cover.
(Refer to "COWL TOP COVER ")
Using the SST (support SST No.: 09200-2S100/2S200, beam SST No.: 09200-38001 or 3N000, adapter SST No.: 09200-4X000), hold the engine and transaxle assembly safely.

Fig 8: Holding Engine And Transaxle Assembly
Courtesy of HYUNDAI MOTOR AMERICA
Remove the cover (A).

Fig 9: Removing Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle mounting bracket bolts (A).
Tightening torque:

88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

Fig 10: Removing Transaxle Mounting Bracket Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle support bracket (A).
Tightening torque:

58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.8 lb-ft)

Fig 11: Removing Transaxle Support Bracket
Courtesy of HYUNDAI MOTOR AMERICA
Remove the under cover (A).

Fig 12: Removing Under Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the drive shaft assembly.
(Refer to "FRONT DRIVESHAFT ")
Remove the bracket (A).

Fig 13: Removing Bracket
Courtesy of HYUNDAI MOTOR AMERICA
Remove the drive shaft cover (A).

Fig 14: Removing Drive Shaft Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the clutch release cylinder assembly (B) after removing the nuts (A).
Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Fig 15: Removing Clutch Release Cylinder Assembly Nuts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the roll rod bracket (C) after removing bolt (A, B).
Tightening torque:
1. 49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)
2. 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
Fig 16: Removing Roll Rod Bracket Bolt
Courtesy of HYUNDAI MOTOR AMERICA
Remove the mounting bolts (A-3ea, B-2ea) of lower part of the transaxle, and remove the transaxle assembly by supporting it with a jack.
Tightening torque:
1. 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
2. 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
CAUTION:
- Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.
Fig 17: Removing Transaxle Assembly Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA