Repair Procedures: Replacement

Information 

Severe driving conditions

1. Driving in dusty, rough roads
2. Driving in mountains areas
3. Driving for patrol car, taxi, commercial car or vehicle towing
4. Driving over 170Km/h

* Transfer oil should be replaced if the transfer assembly is fall into the water.

1. Remove the under cover. (Proceed to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")
2. Drain the transfer oil after loosening the drain plug (A).

   [Gasoline 2.0 GDI] 

   Fig 1: Transfer Oil Drain Plug Location (Gasoline 2.0 GDI)

   Courtesy of HYUNDAI MOTOR AMERICA

   [Gasoline 1.6 T-GDI] 

   Fig 2: Transfer Oil Drain Plug Location (Gasoline 1.6 T-GDI)

   Courtesy of HYUNDAI MOTOR AMERICA
3. Install the drain plug with new gasket.

   Tightening Torque: 

   58.9 ~ 78.5N.m (6.0 ~ 8.0kgf.m, 43.4 ~ 57.9lb-ft)

4. Remove the oil filler plug (A).

   [Gasoline 2.0 GDI] 

   Fig 3: Removing Oil Filler Plug (Gasoline 2.0 GDI)

   Courtesy of HYUNDAI MOTOR AMERICA

   [Gasoline 1.6 T-GDI] 

   Fig 4: Removing Oil Filler Plug (Gasoline 1.6 T-GDI)

   Courtesy of HYUNDAI MOTOR AMERICA
5. Add new oil through the filler plug hole.

   Standard Oil:  Hypoid gear oil API GL-5, SAE75W/90 (SHELL HD AXLE OIL 75W/90 or equivalent)

   Oil Capacity:  Gasoline 2.0GDI: About 0.35 L (0.09 U.S.gal., 0.37 U.S.qt, 0.31 Imp.qt.)

   Gasoline 1.6 TGDI: About 0.5L (0.13 U.S.gal., 0.53 U.S.qt, 0.44 Imp.qt.)

   Information 

   • Filled up to lower filler plug thread level.
     Fig 5: Locating Lower Filler Plug Thread Level

     Courtesy of HYUNDAI MOTOR AMERICA
6. Install the oil filler plug with new gasket.

   Tightening Torque: 

   39.2 ~ 58.8N.m (4.0 ~ 6.0kgf.m, 28.9 ~ 43.4lb-ft)

7. Install the under cover. (Proceed to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")