Repair Procedures: Removal

Remove the front wheel and tire (A) from front hub.
Tightening Torque :

88.2 ~ 107.8 N.m (9.0 ~ 11.0 kgf.m, 65.0 ~ 79.5 lb-ft)

Fig 1: Locating Front Wheel And Tire From Front Hub
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: Be careful not to damage to the hub bolts when removing the front wheel and tire (A).
Loosen the guide rod bolt (B) and then pivot the caliper body (A) up out of the way.
Tightening Torque :

21.6 ~ 31.4 N.m (2.2 ~ 3.2 kgf.m, 15.9 ~ 23.1 lb-ft)

Fig 2: Loosening Guide Rod Bolt
Courtesy of HYUNDAI MOTOR AMERICA
Remove the pad return spring (A) and then separate the brake pad.
Tightening Torque :

274.6 ~ 294.2 N.m (28.0 ~ 30.0 kgf.m, 202.5 ~ 217.0 lb-ft)

Fig 3: Locating Pad Return Spring
Courtesy of HYUNDAI MOTOR AMERICA
Remove the brake caliper mounting bolts, and then place the brake caliper assembly (A) with wire.
Tightening Torque :

78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)

Fig 4: Placing Brake Caliper Assembly With Wire
Courtesy of HYUNDAI MOTOR AMERICA
Loosen the caulking nut (A).
Tightening Torque :

294.2 ~ 313.8 N.m (30.0 ~ 32.0 kgf.m, 217.0 ~ 231.5 lb-ft)

Fig 5: Caulking Nut Location
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: The front hub caulking nut should be replaced with new ones.
After installation caulking nut (A), must be caulked certainly using a chisel and hammer.
Remove the tie rod end ball joint from the knuckle.
1. Remove the split pin (A).
2. Loosen the nut and then remove the ball joint (B).
Tightening Torque :

34.3 ~ 44.1 N.m (3.5 ~ 4.5 kgf.m, 25.3 ~ 32.5 lb-ft)

Fig 6: Locating Ball Joint
Courtesy of HYUNDAI MOTOR AMERICA
Remove the wheel speed sensor (B) from the front axle assembly (A).
Tightening Torque :

8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)

Fig 7: Front Axle Assembly Wheel Speed Sensor Location
Courtesy of HYUNDAI MOTOR AMERICA
Loosen the bolt & nut after removing the pin (A).
Tightening Torque :

98.1 ~ 117.7 N.m (10.0 ~ 12.0 kgf.m, 72.3 ~ 86.6 lb-ft)

Fig 8: Locating Pin
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: Do not use a bar to release the lower arm from the knuckle.
Remove the lower arm from the knuckle by using the SST (09568-4R100).
1. Install the support bolt (A) from bolt hole.
2. Install the support body (B) from front axle.
3. Tighten the bolt (C).
  
  Fig 9: Front Axle Support Body Location (1 Of 2)
  Courtesy of HYUNDAI MOTOR AMERICA
  
  Fig 10: Front Axle Support Body Location (2 Of 2)
  Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the driveshaft (A) from the front hub assembly.

Fig 11: Locating Front Hub Assembly Driveshaft
Courtesy of HYUNDAI MOTOR AMERICA
Loosen the front brake disc mount screw and then remove the front brake disc.
Tightening Torque :

4.9 ~ 5.8 N.m (0.5 ~ 0.6 kgf.m, 3.6 ~ 4.3 lb-ft)

Fig 12: Loosening Front Brake Disc Mount Screw
Courtesy of HYUNDAI MOTOR AMERICA
Loosen the strut mount bolts and then remove the knuckle assembly (A).
Tightening Torque :

196.1 ~ 215.7 N.m (20.0 ~ 22.0 kgf.m, 144.7 ~ 159.1 lb-ft)

Fig 13: Locating Knuckle Assembly
Courtesy of HYUNDAI MOTOR AMERICA
Install in the reverse order of removal.
NOTE:
- Use a SST (09581- 2T100) when installing the brake caliper assembly. (Proceed to: Brake System - "FRONT DISC BRAKE ")
Check the front alignment. (Proceed to: Suspension System - "ALIGNMENT ")