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Home >> Hyundai >> 2016 >> Sonata Plug-In Hybrid Limited >> Repair and Diagnosis >> Engine Performance >> Ignition System >> Ignition System (PHEV) >> Repair Procedures >> On-Vehicle Inspection >> Spark test

Spark test

  1. Disconnect the injector extension connector (A).
    Fig 1: Disconnecting Injector Extension Connector
    G11630746Courtesy of HYUNDAI MOTOR AMERICA
  2. Disconnect the ignition coil connector (A).
    Fig 2: Disconnecting Ignition Coil Connector
    G11630747Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When removing the ignition coil connector, pull the lock pin (A) and push the clip (B).
      Fig 3: Pulling Lock Pin
      G11630748Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the ignition coil (A).
    Fig 4: Removing Ignition Coil
    G11630749Courtesy of HYUNDAI MOTOR AMERICA
  4. Using a spark plug wrench, remove the spark plug (A).
    NOTE:
    • Be careful that no contaminates enter into spark plug holes.
  5. Insert the spark plug on the ignition coil.
  6. Ground the spark plug to the engine.
    Fig 5: Removing Spark Plug Using Spark Plug Wrench
    G11630750Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Do not crank the engine for more than 5 ~ 10 seconds.
  7. Check all the spark plugs.
  8. Using a spark plug wrench, install the spark plug.

    Tightening torque: 

    14.7 ~ 24.5 N.m (1.5 ~ 2.5 kgf.m, 10.8 ~ 18.0 lb-ft)

  9. Install the ignition coil.

    Tightening torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

  10. Connect the ignition coil connector.
  11. Connect the injector connector.
    Fig 6: Spark Troubleshooting Flow Chart
    G11630751Courtesy of HYUNDAI MOTOR AMERICA