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Home >> Hyundai >> 2016 >> Sonata Hybrid >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Automatic Transaxle Control System (HEV) >> Inhibitor Switch >> Repair Procedures >> Installation

Repair Procedures: Installation

  1. Check that the shift lever is placed in the "N" position.
  2. Lightly tighten the inhibitor switch mounting bolts (A) after installing the inhibitor switch (B).
    Fig 1: Locating Inhibitor Switch And Mounting Bolts
    G12061209Courtesy of HYUNDAI MOTOR AMERICA
  3. Lightly tighten the manual control lever mounting nut (B) after installing the manual control lever (A).
    Fig 2: Locating Manual Control Lever And Mounting Nut
    G12061210Courtesy of HYUNDAI MOTOR AMERICA
  4. Align the hole (A) in the manual control lever with the "N" position hole (B) of the inhibitor switch and then insert the inhibitor switch guide pin (SST No.: 09480-A3800).
    Fig 3: Inserting Inhibitor Switch Guide Pin (SST No.:09480-A3800)
    G12061211Courtesy of HYUNDAI MOTOR AMERICA
  5. Tighten the nut (A) and bolts (B) with the specified torque.

    Tightening torque: 

    1. 17.7 - 24.5 N.m (1.8 - 2.5 kgf.m, 13.0 - 18.1 lb-ft)
    2. 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)
    Fig 4: Locating Inhibitor Switch Nut And Bolts
    G12061212Courtesy of HYUNDAI MOTOR AMERICA
  6. Lightly tighten the nut (B) after connected the shift cable (C) in the manual control lever (D).
  7. Push shift cable (C) lightly to "F" direction shown below to eliminate free play of shift cable.
  8. Tighten the nut (B) with the specified torque.

    Tightening torque: 

    9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 lb-ft)

    Fig 5: Pushing Shift Cable
    G12061213Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the inhibitor switch guide pin (SST No.: 09480-A3800) from the hole.
  10. Connect the inhibitor switch connector (A).
    Fig 6: Locating Inhibitor Switch Connector
    G12061214Courtesy of HYUNDAI MOTOR AMERICA
  11. Install the HPCU (Refer to "HYBRID POWER CONTROL UNIT ")
  12. Install the Hybrid Power Control Unit (HPCU) tray (A).

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)

    Fig 7: Locating Hybrid Power Control Unit Tray With Bolts
    G12061215Courtesy of HYUNDAI MOTOR AMERICA
  13. Connect the battery negative (-) cable.
  14. Connect the high voltage.
  15. Check that operating surely at each range of the inhibitor switch corresponding to each position of shift lever.