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Home >> Hyundai >> 2016 >> Santa Fe XL Base >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System >> Fuel Tank >> Repair procedures >> Removal

Repair procedures: Removal

  1. Release the residual pressure in fuel line.

    (Refer to "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Remove the rear seat assembly.

    (Refer to "REAR SEAT ASSEMBLY ")

  3. Remove the fuel pump service cover (A).
    Fig 1: Fuel Pump Service Cover
    G10574972Courtesy of HYUNDAI MOTOR AMERICA
  4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
  5. Disconnect the fuel feed tube quick connector (C).
    Fig 2: Fuel Pump Connector, Fuel Tank Pressure Sensor Connector And Fuel Feed Tube Quick Connector
    G10574973Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the rear - LH wheel & tire.
  7. Lift the vehicle and support the fuel tank with a jack.
  8. Remove the center & rear muffler assembly.

    [4 WD]

    (Refer to "MUFFLER ")

  9. Remove the propeller shaft.

    [4WD]

    (Refer to "PROPELLER SHAFT ")

  10. Disconnect the fuel filler hose (A) and the ventilation tube quick-connector (B).
    Fig 3: Fuel Filler Hose And Ventilation Tube Quick-Connector
    G10574974Courtesy of HYUNDAI MOTOR AMERICA
  11. Disconnect the ventilation tube quick-connector (A).
  12. Disconnect the vapor tube quick-connector (B).
    Fig 4: Ventilation Tube Quick-Connector And Vapor Tube Quick-Connector
    G10574975Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the fuel tank (B) from the vehicle after removing the fuel tank band (A).
    Fig 5: Fuel Tank And Fuel Tank Bands
    G10574976Courtesy of HYUNDAI MOTOR AMERICA
    NOTE: When removing the fuel tank, the fuel tank must be tilted because of interfering with coupling.