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Home >> Hyundai >> 2015 >> Santa Fe GLS, FWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle System >> Automatic Transaxle >> Repair procedures >> Removal

Repair procedures: Removal

  1. Remove the engine cover.

    (Refer to "ENGINE COVER ")

  2. Remove the air cleaner assembly and air duct.

    (Refer to "AIR CLEANER ")

  3. Remove the battery and battery tray.

    (Refer to "BATTERY ")

  4. Disconnect the inhibitor switch connect (A) and solenoid valve connector (B).
    Fig 1: Inhibitor Switch Connect And Solenoid Valve Connector
    G10575050Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the CKP sensor (A).

    Tightening torque: 

    (A) 6.9 ~ 9.8 N.m (0.7 ~ 1.0 kgf.m, 5.1 ~ 7.2 lb-ft)

    Fig 2: CKP Sensor
    G10575051Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the shift cable (B) after removing the nut (C) and the bolt (A).

    Tightening torque: 

    (A) 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)

    (C) 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

    Fig 3: Shift Cable, Bolt And Nut
    G10575052Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the ground line after removing the bolt (A).

    Tightening torque: 

    (A) 10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.1 ~ 10.1 lb-ft)

    Fig 4: Ground Line And Bolt
    G10575053Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the wiring bracket installation bolt (A).
    Fig 5: Wiring Bracket And Installation Bolt
    G10575054Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the coolant hose (B) after removing the automatic transaxle coolant hose clamp (A).
  10. Remove the wiring mounting clip (C).
    Fig 6: Coolant Hose, Clamp And Wiring Mounting Clip
    G10575055Courtesy of HYUNDAI MOTOR AMERICA
    Fig 7: Coolant Hoses And Clamps
    G10575056Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the coolant pipe mounting bolts (A).
  12. Remove the coolant pipe (B).

    Tightening torque: 

    (A) 8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)

    Fig 8: Coolant Pipe And Mounting Bolts (1 Of 2)
    G10575057Courtesy of HYUNDAI MOTOR AMERICA
    Fig 9: Coolant Pipe And Mounting Bolts (2 Of 2)
    G10575058Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the wiring bracket installation bolt (A).
    Fig 10: Wiring Bracket And Installation Bolt
    G10575059Courtesy of HYUNDAI MOTOR AMERICA
  14. After loosening the mounting clips, then remove the fender side cover (A).
    Fig 11: Fender Side Cover And Mounting Clips
    G10575060Courtesy of HYUNDAI MOTOR AMERICA
  15. Disconnect the pad (A).
    Fig 12: Pads
    G10575061Courtesy of HYUNDAI MOTOR AMERICA
  16. Assembled the engine support fixture (A).

    (Refer to "ENGINE SUPPORT FIXTURE SPECIAL TOOL ASSEMBLY DRAWING ")

    Fig 13: Engine Support Fixture
    G10575062Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the hood.

    (Refer to "HOOD ")

  18. Using the engine support fixture (A), hold the engine and transaxle assembly safely.
    Fig 14: Engine Support Fixture
    G10575063Courtesy of HYUNDAI MOTOR AMERICA
  19. Remove the automatic transaxle upper mounting bolts (A) and the starter motor mounting bolt (B).

    Tightening torque: 

    (A) 63.7 ~ 83.4 N.m (6.5 ~ 8.5 kgf.m, 47.0 ~ 61.5 lb-ft)

    (B) 32.4 ~ 49.0 N.m (3.3 ~ 5.0 kgf.m, 23.9 ~ 36.2 lb-ft)

    Fig 15: Automatic Transaxle Upper Mounting Bolts And Starter Motor Mounting Bolt
    G10575064Courtesy of HYUNDAI MOTOR AMERICA
  20. Remove the mounting bracket cover (A).
    Fig 16: Mounting Bracket Cover
    G10575065Courtesy of HYUNDAI MOTOR AMERICA
  21. Remove the automatic transaxle mounting bracket bolt (A).

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    Fig 17: Automatic Transaxle Mounting Bracket Bolts
    G10575066Courtesy of HYUNDAI MOTOR AMERICA
  22. Remove the automatic transaxle mounting support bracket bolts (A).
  23. Remove the automatic transaxle mounting support bracket (B).

    Tightening torque: 

    58.8 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

    Fig 18: Automatic Transaxle Mounting Support Bracket And Bolts
    G10575067Courtesy of HYUNDAI MOTOR AMERICA
  24. Remove the under cover (A).

    Tightening torque: 

    7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

    Fig 19: Under Cover
    G10575068Courtesy of HYUNDAI MOTOR AMERICA
  25. Remove the side cover (A).

    Tightening torque: 

    7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

    Fig 20: Side Cover
    G10575069Courtesy of HYUNDAI MOTOR AMERICA
  26. Remove the following items;

    2WD 

    1. Sub frame assembly.

      (Refer to "SUB FRAME ")

    2. Remove the drive shaft assembly.

      (Refer to "DRIVESHAFT ASSEMBLY ")

    4WD 

    1. Sub frame assembly.

      (Refer to "SUB FRAME ")

    2. Front muffler.

      (Refer to "MUFFLER ")

    3. Drive shaft assembly.

      (Refer to "DRIVESHAFT ASSEMBLY ")

    4. Transfer assembly.

      (Refer to "TRANSFER ASSEMBLY ")

  27. Remove the dust cover (A).
    Fig 21: Dust Cover And Bolt
    G10575070Courtesy of HYUNDAI MOTOR AMERICA
  28. Remove the torque converter mounting bolts (A) with rotating the crankshaft.

    Tightening torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 22: Torque Converter Mounting Bolts
    G10575071Courtesy of HYUNDAI MOTOR AMERICA
  29. Remove the start motor mounting bolt (A).

    Tightening torque: 

    49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

    Fig 23: Start Motor Mounting Bolts
    G10575072Courtesy of HYUNDAI MOTOR AMERICA
  30. Remove the automatic transaxle with a jack after removing the mounting bolts (A, B).

    Tightening torque: 

    (A) 39.2 ~ 46.1 N.m (4.0 ~ 4.7 kgf.m, 28.9 ~ 34.0 lb-ft)

    (B) 78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)

    Fig 24: Automatic Transaxle Mounting Bolts
    G10575073Courtesy of HYUNDAI MOTOR AMERICA