Repair procedures: Installation

Attach radial seal ring on the press in tool.
Knock with the plastic ring into the transfer case housing.

Fig 1: Installing Radial Seal Ring With Tool
Courtesy of HYUNDAI MOTOR AMERICA
Place the circlip in the groove of the flange.

Fig 2: Positioning Circlip In Flange Groove
Courtesy of HYUNDAI MOTOR AMERICA
Insert the new flange (A) into the transfer case by applying slight strokes from the plastic hammer.

Fig 3: Inserting Flange Into Transfer Case
Courtesy of HYUNDAI MOTOR AMERICA
Fill the lower edge of the filler plug (installed transfer case) with the oil.
Tighten the plug to 60 Nm (6.0 kgf.m, 43.4 lb-ft).

Oil type : Shell TF0870
CAUTION:
- Replace gasket before reinstalling the filler plug.
  
  Fig 4: Filler Plug Gasket
  Courtesy of HYUNDAI MOTOR AMERICA
Install the transfer case in the vehicle.
(Refer to "TRANSFER CASE ASSEMBLY ")
After the installation, start the engine and then check if there are any leakages from the transfer case.