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Home >> Hyundai >> 2015 >> Accent GLS, Automatic Trans >> Repair and Diagnosis >> Engine Mechanical >> Intake And Exhaust System >> Intake Manifold >> Repair Procedures >> Removal and Installation

Removal and Installation

  1. Remove the engine cover.
  2. Disconnect the battery negative terminal.

    Tightening torque: 

    4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft)

  3. Remove the air duct and the air cleaner assembly.

    (Refer to "ENGINE AND TRANSAXLE ASSEMBLY ")

  4. Remove the oil level gauge (A).

    Tightening torque: 

    9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

    Fig 1: Oil Level Gauge
    G10362192Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the injector extension connector (A), the VIS (Variable intake system) connector (B) and the PCSV (Purge control solenoid valve) connector (C).
    Fig 2: Injector Extension Connector, VIS Connector, PCSV Connector
    G10362193Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the ETC (Electronic throttle control) connector (A) and the MAPS (Manifold absolute pressure sensor) & IATS (Intake air temperature sensor) connector (B).
    Fig 3: Electronic Throttle Control Connector, MAPS Connector, IATS Connector
    G10362194Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the knock sensor connector (A) and remove it from the bracket.
    Fig 4: Knock Sensor Connector
    G10362195Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the PCV (Positive crankcase ventilation) hose (A) and the PCSV (Purge control solenoid valve) hose (B).
    Fig 5: Positive Crankcase Ventilation Hose And Purge Control Solenoid Valve Hose
    G10362196Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the vacuum hose (A) and the throttle body coolant hoses (B).
    Fig 6: Vacuum Hose And Throttle Body Coolant Hoses
    G10362197Courtesy of HYUNDAI MOTOR AMERICA
  10. Unfasten the filler neck assembly mounting bolts (A).

    Tightening torque: 

    6.9 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 7.9lb-ft)

    Fig 7: Filler Neck Assembly Mounting Bolts
    G10362198Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the intake manifold (A) with the gasket (B).

    Tightening torque: 

    18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

    Fig 8: Intake Manifold And Gasket
    G10362199Courtesy of HYUNDAI MOTOR AMERICA
    NOTE: When installing, replace with new gaskets.

    When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.

    Fig 9: Intake Manifold Bolts Tightening Sequence
    G10362200Courtesy of HYUNDAI MOTOR AMERICA
  12. Installation is reverse order of removal.