Repair procedures: Disassembly

Disconnect the M-terminal (A) on the magnet switch assembly.

Fig 1: Magnet Switch Assembly M-Terminal
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After loosening the 2 screws (A), detach the magnet switch assembly (B).

Fig 2: Magnet Switch Assembly & Mounting Screws
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Loosen the brush holder mounting screw (A) and the trough bolts (B).

Fig 3: Brush Holder Mounting Screw & Trough Bolts
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Remove the rear bracket (A) and brush holder assembly (B).

Fig 4: Rear Bracket & Brush Holder Assembly
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Remove the yoke (A).

Fig 5: Yoke
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Remove the packing (A), lever plate (B), lever (C), armature (D).

Fig 6: Packing, Lever Plate, Lever & Armature
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Press the stopper (A) using a socket (B).

Fig 7: Pressing Stopper Using Socket
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After removing the stop ring (A) using stopper pliers (B).

Fig 8: Removing Stop Ring Using Stopper Pliers
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Remove the stop ring (B), stopper (A), overrunning clutch (C) and armature (D).

Fig 9: Stop Ring, Stopper, Overrunning Clutch & Armature
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NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).

Fig 10: Pulling Overrunning Clutch Stopper Using Tool
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