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Home >> Hyundai >> 2014 >> Tucson GLS, FWD >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Driveshaft Assembly >> Front Driveshaft >> Repair Procedures >> Replacement

Repair Procedures: Replacement

  1. Remove the front wheel and tire (A) from front hub.

    Tightening torque: 

    88.2 ~ 107.8 N.m (9.0 ~ 11.0 Kgf.m, 65.0 ~ 79.5 lb.ft)

    NOTE: Be careful not to damage to the hub bolts when removing the front wheel and tire (A).
    Fig 1: Front Tire
    G06874419Courtesy of HYUNDAI MOTOR CO.
  2. Remove the coking nut (A).

    Tightening torque: 

    294.2 ~ 313.8 N.m (30.0 ~ 32.0 kgf.m, 217.0 ~ 231.5 lb-ft)

    Fig 2: Coking Nut
    G09267761Courtesy of HYUNDAI MOTOR CO.
    NOTE:
    • The front hub coking nut should be replaced with new ones.
    • After installation coking nut (A), stake the coking nut using a chisel and hammer as shown in the illustration below.
    Fig 3: Staking Coking Nut
    G00537583Courtesy of HYUNDAI MOTOR CO.
  3. Remove the brake hose (A) and wheel speed sensor (B).

    Tightening torque: 

    6.8 ~ 10.8 N.m (0.7 ~ 1.1 Kgf.m, 5.1 ~ 7.9 lb.ft)

    Fig 4: Wheel Speed Sensor
    G06874423Courtesy of HYUNDAI MOTOR CO.
  4. Remove the tie rod end ball joint (C) from the knuckle.
    1. Remove the split pin (A).
    2. Remove the castle nut (B).

      Tightening torque: 

      23.5 ~ 33.3 N.m (2.4 ~ 3.4 kgf.m, 17.4 ~ 24.6 lb-ft)

      Fig 5: Tie Rod End Ball, Split Pin & Castle Nut
      G06874424Courtesy of HYUNDAI MOTOR CO.
  5. Remove the lower arm (A) mounting bolt from the knuckle.

    Tightening torque: 

    98.0 ~ 117.6 N.m (10.0 ~ 12.0 Kgf.m, 72.3 ~ 86.7 lb.ft)

    Fig 6: Lower Arm Mounting Bolt
    G06874425Courtesy of HYUNDAI MOTOR CO.
  6. Using a plastic hammer (A), disconnect driveshaft (C) from the axle hub (B).
    Fig 7: Removing Drive Shaft End
    G09267766Courtesy of HYUNDAI MOTOR CO.
  7. Loosen the inner shaft mounting bolts and then disconnect the inner shaft (A).

    Tightening torque: 

    49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)

    Fig 8: Inner Shaft & Mounting Bolts
    G06874428Courtesy of HYUNDAI MOTOR CO.
  8. Insert a pry bar (A) between the transaxle case and joint case, and separate the driveshaft (B) from the transaxle case.
    Fig 9: Pry Bar And Driveshaft
    G06874429Courtesy of HYUNDAI MOTOR CO.
  9. Install in the reverse order of removal.
    CAUTION:
    • Use a pry bar (A) being careful not to damage the transaxle and joint.
    • Do not insert the pry bar (A) too deep, as this may cause damage to the oil seal.
    • Do not pull the driveshaft by excessive force it may cause components inside the joint kit to dislodge resulting in a torn boot or a damaged bearing.
    • Plug the hole of the transaxle case with the oil seal cap to prevent contamination.
    • Support the driveshaft properly.
    • Replace the retainer ring whenever the driveshaft is removed from the transaxle case.
  10. Check the alignment. (Refer to TIRES/WHEELS/WHEEL ALIGNMENT )