Repair procedures: Removal

WARNING: This page is about a different variant/trim than selected.

Remove the following items;
1. Engine cover (A).
  (Refer to "INTAKE AND EXHAUST SYSTEM " .
2. Air cleaner assembly (B) and air duct (C).
  (Refer to "INTAKE AND EXHAUST SYSTEM " .
3. Battery and battery tray (D).
  (Refer to "CHARGING SYSTEM " .
4. ECM (E).
  (Refer to "ENGINE CONTROL SYSTEM " .
  
  Fig 1: Identifying Removed Items
  Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the vehicle speed sensor connector (A).
Remove the back up lamp switch connector (B).

Fig 2: Identifying Vehicle Speed Sensor Connector And Back Up Lamp Switch Connector
Courtesy of HYUNDAI MOTOR AMERICA
Remove the ground cable from transaxle (A).

Fig 3: Identifying Transaxle Ground Cable
Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the shift cable bracket bolts (B-3ea) after removing the washer and pin (A).

Fig 4: Identifying Shift Cable Bracket Bolts, Washer And Pin
Courtesy of HYUNDAI MOTOR AMERICA
Remove the tube bracket bolt (A).
Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Fig 5: Identifying Tube Bracket Bolt
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).
Tightening torque:

(A, B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

Fig 6: Identifying Transaxle Upper And Start Motor Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the hood assembly.
(Refer to "Exterior (HOOD )" .
Remove the cowl top cover.
(Refer to "Interior (COWL TOP COVER )" .
Remove the wiper motor.
(Refer to "FRONT WIPER MOTOR " .
Remove the cowl complete assembly panel (A).

Fig 7: Identifying Cowl Complete Assembly Panel
Courtesy of HYUNDAI MOTOR AMERICA
Using the engine support fixture (Support SST No.: 09200-2S200, Adapter SST No.: 09200-2S100, Beam SST No.: 09200-38001/3N000), hold the engine and transaxle assembly safely.

Fig 8: Holding Engine And Transaxle Assembly
Courtesy of HYUNDAI MOTOR AMERICA
Remove the mounting cover (A).

Fig 9: Identifying Mounting Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle support mounting bracket bolts (A-2ea).
Tightening torque:

88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

Fig 10: Identifying Transaxle Support Mounting Bracket Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle support mounting bracket (A).
Tightening torque:

58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

Fig 11: Identifying Transaxle Support Mounting Bracket
Courtesy of HYUNDAI MOTOR AMERICA
Remove the under cover (A).

Fig 12: Identifying Under Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the drive shaft assembly.
(Refer to "DRIVESHAFT ASSEMBLY " .
Remove the clutch release cylinder assembly (B) after removing the nuts (A-2ea).
Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Fig 13: Identifying Clutch Release Cylinder Assembly And Mounting Nuts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the roll rod support bracket (C) after removing bolt (A, B).
Tightening torque:
1. 49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)
2. 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
  
  Fig 14: Identifying Roll Rod Support Bracket And Mounting Bolts
  Courtesy of HYUNDAI MOTOR AMERICA
Remove the drive shaft cover (A).

Fig 15: Identifying Drive Shaft Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the brackets (A).

Fig 16: Identifying Brackets
Courtesy of HYUNDAI MOTOR AMERICA
Remove the lower mounting bolts (A-3ea, B-2ea) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.
CAUTION: Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.

Tightening torque:
1. 43 ~ 49 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
2. 43 ~ 55 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
  
  Fig 17: Identifying Transaxle Lower Part Mounting Bolts
  Courtesy of HYUNDAI MOTOR AMERICA