Repair procedures: Installation

Tightening torque: 

19.6 ~ 23.5Nm (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)

Fig 1: Identifying Oil Pump Assembly

Courtesy of HYUNDAI MOTOR AMERICA

Tightening torque: 

21.6 ~ 25.5 N.m (2.2 ~ 2.6 kgf.m, 15.9 ~ 18.8 lb-ft)

Fig 2: Identifying Oil Pump Sprocket And Chain

Courtesy of HYUNDAI MOTOR AMERICA

1. Using a gasket scraper, remove all the old gasket material from the gasket surfaces.
2. Before assembling the oil pan, the liquid sealant LT5900H or equivalent should be applied on upper oil pan.

   The part must be assembled within 5 minutes after the sealant was applied.

   Bead width:  2.5mm (0.1in)

   Fig 3: Identifying Sealant Applying Areas On Upper Oil Pan

   Courtesy of HYUNDAI MOTOR AMERICA
   NOTE:

   • Clean the sealing face before assembling two parts.
   • Remove harmful foreign materials on the sealing face before applying sealant.
   • When applying sealant gasket, sealant must not protrude into the inside of oil pan.
   • To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
3. Install the upper oil pan.
   Fig 4: Identifying Upper Oil Pan

   Courtesy of HYUNDAI MOTOR AMERICA

   Uniformly tighten the bolts in several passes.

   Tightening torque: 

   9.8 ~ 11.8Nm (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

   Fig 5: Identifying Upper Oil Pan Bolts Tightening Sequence

   Courtesy of HYUNDAI MOTOR AMERICA

1. Using a gasket scraper, remove all the old gasket material from the gasket surfaces.
2. Before assembling the oil pan, the liquid sealant LT5900H or equivalent should be applied on lower oil pan. The part must be assembled within 5 minutes after the sealant was applied.

   Bead width:  2.5mm (0.1in)

   Fig 6: Identifying Sealant Applying Areas On Lower Oil Pan

   Courtesy of HYUNDAI MOTOR AMERICA
   NOTE:

   • Clean the sealing face before assembling two parts.
   • Remove harmful foreign materials on the sealing face before applying sealant.
   • When applying sealant gasket, sealant must not protrude into the inside of oil pan.
   • To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
3. Install the lower oil pan.
   Fig 7: Identifying Lower Oil Pan

   Courtesy of HYUNDAI MOTOR AMERICA

   Uniformly tighten the bolts in several passes.

   Tightening torque: 

   9.8 ~ 11.8Nm (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

   Fig 8: Identifying Lower Oil Pan Bolts Tightening Sequence

   Courtesy of HYUNDAI MOTOR AMERICA

Tightening torque: 

19.6 ~ 23.5Nm (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)

Fig 9: Identifying Oil Filter & Cooler Assembly

Courtesy of HYUNDAI MOTOR AMERICA