Repair Procedures: Removal
- Remove the Engine cover (A). (Refer to REMOVAL )
- Remove the Air cleaner (B) assembly and air duct (C). (Refer to REMOVAL )
- Remove the Battery and battery tray (D). (Refer to REMOVAL )
- Remove the (ECM) Engine Control Module (E). (Refer to REMOVAL )
- Disconnect the back up lamp switch connector (B) and the vehicle speed sensor connector (A).
- Disconnect the neutral switch connector (A).
- Remove the ground cable from transaxle (A).
- Disconnect the select and shift cable assembly (B) after removing the pin (A).
- Remove the clutch tube bracket bolt (A).
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
- Remove the bracket bolt (A).
- Remove the transaxle upper mounting bolt (B-2 ea) and the start motor mounting bolt (A-2 ea).
Tightening Torque:
(A, B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
- Using the SST (support SST No. : 09200-2S000, beam SST No. : 09200-3N000, adapter SST No. : 09200-4X000), hold the engine and transaxle assembly safely.
- Remove the mounting cover (A).
- Remove the transaxle support mounting bracket bolts (A-2ea).
Tightening torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
- Remove the transaxle support mounting bracket (A).
Tightening torque:
8.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)
- Remove the under cover (A).
Tightening torque:
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)
- Remove the drive shaft assembly. (Refer to REPLACEMENT )
- Remove the clutch release cylinder assembly (B) after removing the nuts (A-2 ea)
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
- Remove the drive shaft cover (A).
- Remove the bracket (A).
- Remove the roll rod bracket (C) after removing bolt (A, B).
Tightening torque:
(A) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
(B) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
- Remove the lower mounting bolts (A-4 ea, B-1 ea) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.CAUTION: * Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.
Tightening torque:
(A) 43 ~ 49 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
(B) 43 ~ 55 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)