LEMON Manuals: Even more car manuals for everyone
Home >> Hyundai >> 2013 >> Azera >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Cylinder Block >> Cylinder Block >> Repair Procedures >> Disassembly

Repair Procedures: Disassembly

CAUTION:
  • Use fender covers to avoid damaging painted surfaces.
  • To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
NOTE:
  • Mark all wiring and hoses to avoid misconnection.
  • Inspect the timing chain before removing the cylinder head.
  • Turn the crankshaft pulley so that the No. 1 piston is at top dead center.
  • Engine removal is required for this procedure.
  1. Remove the engine assembly from the vehicle.

    (Refer to "ENGINE AND TRANSMISSION ASSEMBLY ")

  2. Attach the engine to engine stand for disassembly.
  3. Remove the intake manifold.

    (Refer to "INTAKE MANIFOLD ")

  4. Remove the exhaust manifold.

    (Refer to "EXHAUST MANIFOLD ")

  5. Remove the timing chain.

    (Refer to "TIMING CHAIN ")

  6. Remove the water temperature control assembly.

    (Refer to "WATER TEMPERATURE CONTROL ASSEMBLY ")

  7. Remove the cylinder head.

    (Refer to "CYLINDER HEAD ")

  8. Remove the water jacket separator.

    (Refer to Cylinder Block - "WATER JACKET SEPARATOR ")

  9. Remove the oil pump.

    (Refer to "OIL PUMP ")

  10. Remove the oil filter assembly.

    (Refer to "OIL FILTER ")

  11. Remove the drive plate.

    (Refer to "DRIVE PLATE ")

  12. Remove the oil cover (A) and gasket (B).
    Fig 1: Identifying Oil Cover And Gasket
    G08809289Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the knock sensor (A).
    Fig 2: Identifying Knock Sensors
    G08809290Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the upper oil pan (A).
    Fig 3: Identifying Upper Oil Pan And Bolt
    G08809291Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the baffle plate (A).
    Fig 4: Identifying Baffle Plate
    G08809292Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the rear oil seal case (A).
    Fig 5: Identifying Rear Oil Seal Case
    G08809293Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the oil drain cover (A) and gasket (B).
    Fig 6: Identifying Oil Drain Cover And Gasket
    G08809294Courtesy of HYUNDAI MOTOR AMERICA
  18. Check the connecting rod end play.
  19. Check the connecting rod cap oil clearance.
  20. Remove the piston and connecting rod assemblies.
    1. Using a ridge reamer, remove all the carbon from the top of the cylinder.
    2. Push the piston, connecting rod assembly and upper bearing through the top of the cylinder block.
    NOTE:
    • Keep the bearings, connecting rod and cap together.
    • Arrange the piston and connecting rod assemblies in the correct order.
  21. Remove the crankshaft main bearing cap and check oil clearance.
  22. Check the crankshaft end play.
  23. Lift the crankshaft (A) out of engine, being careful not to damage journals.
    Fig 7: Identifying Engine Crankshaft
    G08809295Courtesy of HYUNDAI MOTOR AMERICA
    NOTE: Arrange the main bearings and thrust bearings in the correct order.
  24. Remove the oil jets (A).
    Fig 8: Identifying Oil Jets
    G08809296Courtesy of HYUNDAI MOTOR AMERICA
  25. Remove the piston rings.
    1. Using a piston ring expander, remove the 2 compression rings.
    2. Remove 2 side rails and the spacer by hand.
      NOTE: Arrange the piston rings in the correct order only.
  26. Disconnect the connecting rod from the piston.

    Remove the snap ring at both ends of piston pin. And push the piston pin to separate and connecting rod.

scientia non olet · About LEMON Manuals