Repair Procedures: Replacement: Installation

With a knife, scrape the old adhesive smooth to a thickness of about 2mm (0.08 in.) on the bonding surface around the entire panoramaroof opening flange.
CAUTION:
- Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
- Remove the rubber dam and fasteners from the body.
- Mask off surrounding surfaces before painting.
Fig 1: Scraping Old Adhesive Smooth Using Knife
Courtesy of HYUNDAI MOTOR AMERICA
Clean the body bonding surface with a sponge dampened in alcohol. After cleaning, keep oil, grease and water from getting on the clean surface.

Fig 2: Cleaning Body Bonding Surface Using Sponge Dampened In Alcohol
Courtesy of HYUNDAI MOTOR AMERICA
Install the side seal (B), front seal and rear seal (C) to the panoramaroof panel (A).

Fig 3: Identifying Panoramaroof Panel Side, Front And Rear Seal
Courtesy of HYUNDAI MOTOR AMERICA
With a sponge, apply a light coat of body primer to the original adhesive remaining around the windshield opening flange. Let the body primer dry for at least 10 minutes:
CAUTION:
- Do not apply glass primer to the body, and be careful not to mix up glass and body primer sponges.
- Never touch the primed surfaces with your hands.
- Mask off surrounding surfaces before painting.
Fig 4: Identifying Windshield Opening Flange
Courtesy of HYUNDAI MOTOR AMERICA
Apply a light coat of glass primer to the outside of the fasteners.
CAUTION:
- Never touch the primed surface with your hand. If you do, the adhesive may not bond to the glass properly, causing a leak after the windshield glass is installed.
- Do not apply body primer to the glass.
- Keep water, dust, and abrasive materials away from the primer.
Fig 5: Identifying Windshield Frame
Courtesy of HYUNDAI MOTOR AMERICA
Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the cartridge in a caulking gun, and run a bead of sealant (B) around the edge of the panoramaroof (A) as shown in illustration. Apply the adhesive within 30 minutes after applying the glass primer. Make a slightly thicker bead at each corner.
Sealant Bead width

Height: 12 mm (0.4724 in.)

Width: 8 mm (0.3150 in.)

Fig 6: Applying Sealant Bead Around Edge Of Panoramaroof
Courtesy of HYUNDAI MOTOR AMERICA
Align the panoramaroof to center hall (A) of body, carefully install the panoramaroof to the body frame.
NOTE:
- Work with a minimum of four persons when lifting the panoramaroof on or off the vehicle.
Fig 7: Aligning Panoramaroof To Center Hall Of Body
Courtesy of HYUNDAI MOTOR AMERICA

Check the Clearance and gap for each side after installing the panoramaroof.

Section		Clearance	Gap
Front edge	A-A	0.7 ± 1 mm	5 ± 1.5 mm
Front edge	A-A	(0.0276 ± 0.0394 in)	(0.1969 ± 0.0591 in)
Rear edge	B-B	1.5 ± 1 mm	5.8 ± 1.5 mm
Rear edge	B-B	(0.0591 ± 0.0394 in)	(0.2283 ± 0.0591 in)
Side edge	C-C	-	3.8 ± 1 mm
Side edge	C-C	-	(0.1496 ± 0.0394 in)

Fig 8: Identifying Panoramaroof Clearance And Gaps

Courtesy of HYUNDAI MOTOR AMERICA

Install the nuts (A) to the panoramaroof.
Tightening torque:

3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

[Front]

Fig 9: Identifying Panoramaroof Mounting Nuts (Front)
Courtesy of HYUNDAI MOTOR AMERICA

[Rear]

Fig 10: Identifying Panoramaroof Mounting Nuts (Rear)
Courtesy of HYUNDAI MOTOR AMERICA
Install the nuts (A).
Tightening torque:

3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

Fig 11: Identifying Panoramaroof Mounting Nuts
Courtesy of HYUNDAI MOTOR AMERICA
Install the panoramaroof deflector.
Install the movable glass.
Install the roof side molding.
Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the cartridge in a caulking gun, and run a bead of sealant (B) around the edge of the front glass (A) as shown in illustration. Apply the adhesive within 30 minutes after applying the glass primer. Make a slightly thicker bead at each corner.
Sealant Bead width

Height: 12 mm (0.4724 in.)

Width: 8 mm (0.3150 in.)

Fig 12: Applying Sealant Bead Around Front Glass Edge
Courtesy of HYUNDAI MOTOR AMERICA
Install the front glass (A).

Fig 13: Identifying Front Glass
Courtesy of HYUNDAI MOTOR AMERICA

Check the Clearance and gap for each side after installing the front glass (A).

Section		Clearance	Gap
Front edge	A-A	0.7 ± 1 mm	5 ± 1.5 mm
Front edge	A-A	(0.0276 ± 0.0394 in)	(0.1969 ± 0.0591 in)
Rear edge	B-B	1.5 ± 1 mm	4 ± 1.5 mm
Rear edge	B-B	(0.0591 ± 0.0394 in)	(0.1575 ± 0.0591 in)
Side edge	C-C	-	3.8 ± 1 mm
Side edge	C-C	-	(0.1496 ± 0.0394 in)

Fig 14: Identifying Front Glass Clearance And Gap

Courtesy of HYUNDAI MOTOR AMERICA

Install the roof antenna.
Install the rear window glass.
Scrape or wipe the excess adhesive off with a putty knife or towel. To remove adhesive from a painted surface or the windshield, wipe with a soft shop towel dampened with alcohol.
Let the adhesive dry for at least one hour, then spray water over the roof and check for leaks. If a leak occurs, let it dry, then seal with sealant:
1. Let the vehicle stand for at least four hours after windshield installation. If the vehicle must be driven within 4 hours, it must be driven slowly.
2. Keep the windshield dry for the first hour after installation.
Reinstall all remaining removed parts. Install the rearview mirror after the adhesive has dried thoroughly. Advise the customer not to do the following things for two the three days:
1. Slam the door with all the windows rolled up.
2. Twist the body excessively (such as when going in and out of driveways at an angle or driving over rough, uneven roads).
Install the roof trim.