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Home >> Hyundai >> 2012 >> Veracruz GLS, AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Engine And Transaxle Assembly >> Repair procedures - Revised >> Removal

Repair procedures - Revised: Removal

CAUTION:
  • Use fender covers to avoid damaging painted surfaces.
  • To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
NOTE:
  • Mark all wiring and hoses to avoid misconnection.
  1. Remove the engine cover (A).
    Fig 1: Identifying Engine Cover
    G06856623Courtesy of HYUNDAI MOTOR CO.
  2. Remove the air duct (A).
  3. Disconnect the negative terminal from the battery (B).
    Fig 2: Identifying Air Duct
    G06856624Courtesy of HYUNDAI MOTOR CO.
  4. Recover refrigerant and remove the high & low pressure pipe. (Refer to AIR CONDITIONER COMPRESSOR in HA Group)
  5. Remove the intake air hose and air cleaner assembly.
    1. Disconnect the AFS connector (A).
    2. Disconnect the breather hose (B) from air cleaner hose.
    3. Remove the intake air hose (C) and air cleaner body (D).
      Fig 3: Identifying AFS Connector
      G06856625Courtesy of HYUNDAI MOTOR CO.
  6. Remove the battery tray (A).
    Fig 4: Identifying Battery Tray
    G06856626Courtesy of HYUNDAI MOTOR CO.
  7. Remove the front wheels.
  8. Remove the under cover.
  9. Drain the engine coolant.

    Remove the radiator cap to speed draining.

  10. Remove the upper radiator hose and lower radiator hose (A).
    Fig 5: Identifying Radiator Hose And Lower Radiator Hose
    G06856627Courtesy of HYUNDAI MOTOR CO.
  11. Remove the transaxle oil cooler hose.
  12. Remove the fuel hose (A) and PCSV (B) hose.
    Fig 6: Identifying Fuel Hose And PCSV Hose
    G06856628Courtesy of HYUNDAI MOTOR CO.
  13. Remove the engine wiring.
    1. Disconnect the RH oxygen sensor connectors (B).
    2. Disconnect the power steering oil pressure sensor connector (A).
      Fig 7: Identifying Power Steering Oil Pressure Sensor Connector
      G06856629Courtesy of HYUNDAI MOTOR CO.
    3. Disconnect the RH injector connector and the ignition coil connector.
    4. Disconnect the OCV connector (A) and the knock sensor connector (B).
    5. Disconnect the LH front oxygen sensor connector (C).
    6. Disconnect the alternator connector (D) and the air compressor connector (E).
      Fig 8: Identifying OCV Connector
      G06856630Courtesy of HYUNDAI MOTOR CO.
    7. Disconnect the LH ignition coil connector (A), the injector connector (B), the condenser connector (C) and the ground (D), and remove the wiring harness protector (E).
    8. Disconnect the LH CMPS (F) and the oil pressure switch connector (G).
      Fig 9: Identifying Ignition Coil Connector
      G06856631Courtesy of HYUNDAI MOTOR CO.
    9. Disconnect the PCSV connector (A) and the MAP sensor connector (B).
      Fig 10: Identifying PCSV Connector
      G06856632Courtesy of HYUNDAI MOTOR CO.
    10. Disconnect the RH CMPS (A) and the OTS connector (B).
      Fig 11: Identifying RH CMPS
      G06856633Courtesy of HYUNDAI MOTOR CO.
    11. Disconnect the ETC connector (A) and the knock sensor connector (B).
    12. Disconnect the ECT sensor connector (C).
      Fig 12: Identifying ETC Connector
      G06856634Courtesy of HYUNDAI MOTOR CO.
    13. Disconnect the LH rear oxygen sensor connector (A) and the CPS connector (B).
      Fig 13: Identifying LH Rear Oxygen Sensor Connector
      G06856635Courtesy of HYUNDAI MOTOR CO.
  14. Disconnect the transaxle wire harness connector and remove the transaxle control cable.
  15. Remove the heater hose (A).
  16. Remove the brake vacuum hose (B).
    Fig 14: Identifying Heater Hose
    G06856636Courtesy of HYUNDAI MOTOR CO.
  17. Remove the power steering pump hose (A).
    Fig 15: Identifying Power Steering Pump Hose
    G06856637Courtesy of HYUNDAI MOTOR CO.
  18. Remove the A/C compressor hose.
  19. Drain transaxle oil.
  20. Remove the lower arm ball joint.
  21. Remove the tie rod end ball joint.
  22. Remove the stabilizer link.
  23. After removing a split pin and nut from the steering bar tie rod, disconnect it.
  24. Remove the power steering return hose and drain power steering oil.
  25. Remove the front roll stopper mounting bolt.
  26. Remove the rear roll stopper mounting bolt.
  27. Remove the steering u-joint mounting bolt.
  28. Remove the front exhaust pipe (A).
    Fig 16: Identifying Front Exhaust Pipe
    G06856638Courtesy of HYUNDAI MOTOR CO.
  29. Supporting the cross member (A) with a jack, remove the stay with the mounting bolts.

    Tightening torque : 

    137.3~156.9Nm (14.0~16.0kgf.m, 101.3~115.7lb-ft)

    Fig 17: Identifying Cross Member
    G06856639Courtesy of HYUNDAI MOTOR CO.
  30. Remove the drive shafts from transaxle.
  31. Install a jack for supporting the engine and transaxle assembly.
  32. Disconnect the ground cable (A) from the engine mounting bracket.
    Fig 18: Identifying Ground Cable
    G06856640Courtesy of HYUNDAI MOTOR CO.
  33. Remove the engine mounting bracket (A).
    Fig 19: Identifying Engine Mounting Bracket
    G06856641Courtesy of HYUNDAI MOTOR CO.
  34. Remove the transaxle mounting bracket.
  35. Remove the engine and transaxle assembly by lifting vehicle.
    NOTE: When removing the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.


CAUTION:
  • Use fender covers to avoid damaging painted surfaces.
  • To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
NOTE:
  • Mark all wiring and hoses to avoid misconnection.
  1. Remove the engine cover (A).
    Fig 1: Identifying Engine Cover
    G06856642Courtesy of HYUNDAI MOTOR CO.
  2. Remove the air duct (A).
  3. Disconnect the negative terminal from the battery (B).
    Fig 2: Identifying Air Duct
    G06856643Courtesy of HYUNDAI MOTOR CO.
  4. Recover refrigerant and remove the high & low pressure pipe. (Refer to AIR CONDITIONER COMPRESSOR in HA Group)
  5. Remove the intake air hose and air cleaner assembly.
    1. Disconnect the AFS connector (A).
    2. Disconnect the breather hose (B) from air cleaner hose.
    3. Remove the intake air hose (C) and air cleaner body (D).
      Fig 3: Identifying AFS Connector
      G06856644Courtesy of HYUNDAI MOTOR CO.
  6. Remove the battery tray (A).
    Fig 4: Identifying Battery Tray
    G06856645Courtesy of HYUNDAI MOTOR CO.
  7. Remove the front wheels.
  8. Remove the under cover.
  9. Drain the engine coolant.

    Remove the radiator cap to speed draining.

  10. Remove the upper radiator hose and lower radiator hose (A).
    Fig 5: Identifying Upper Radiator Hose And Lower Radiator Hose
    G06856646Courtesy of HYUNDAI MOTOR CO.
  11. Remove the transaxle oil cooler hose.
  12. Remove the fuel hose (A) and PCSV (B) hose.
    Fig 6: Identifying Fuel Hose And PCSV Hose
    G06856647Courtesy of HYUNDAI MOTOR CO.
  13. Remove the engine wiring.
    1. Disconnect the RH oxygen sensor connectors (B).
    2. Disconnect the power steering oil pressure sensor connector (A).
      Fig 7: Identifying Power Steering Oil Pressure Sensor Connector
      G06856648Courtesy of HYUNDAI MOTOR CO.
    3. Disconnect the RH injector connector and the ignition coil connector.
    4. Disconnect the OCV connector (A) and the knock sensor connector (B).
    5. Disconnect the LH front oxygen sensor connector (C).
    6. Disconnect the alternator connector (D) and the air compressor connector (E).
      Fig 8: Identifying OCV Connector
      G06856649Courtesy of HYUNDAI MOTOR CO.
    7. Disconnect the LH ignition coil connector (A), the injector connector (B), the condenser connector (C) and the ground (D), and remove the wiring harness protector (E).
    8. Disconnect the LH CMPS (F) and the oil pressure switch connector (G).
      Fig 9: Identifying Ignition Coil Connector
      G06856650Courtesy of HYUNDAI MOTOR CO.
    9. Disconnect the PCSV connector (A) and the MAP sensor connector (B).
      Fig 10: Identifying PCSV Connector
      G06856651Courtesy of HYUNDAI MOTOR CO.
    10. Disconnect the RH CMPS (A) and the OTS connector (B).
      Fig 11: Identifying RH CMPS
      G06856652Courtesy of HYUNDAI MOTOR CO.
    11. Disconnect the ETC connector (A) and the knock sensor connector (B).
    12. Disconnect the ECT sensor connector (C).
      Fig 12: Identifying ETC Connector
      G06856653Courtesy of HYUNDAI MOTOR CO.
    13. Disconnect the LH rear oxygen sensor connector (A) and the CPS connector (B).
      Fig 13: Identifying LH Rear Oxygen Sensor Connector
      G06856654Courtesy of HYUNDAI MOTOR CO.
  14. Disconnect the transaxle wire harness connector and remove the transaxle control cable.
  15. Remove the heater hose (A).
  16. Remove the brake vacuum hose (B).
    Fig 14: Identifying Heater Hose
    G06856655Courtesy of HYUNDAI MOTOR CO.
  17. Remove the power steering pump hose (A).
    Fig 15: Identifying Power Steering Pump Hose
    G06856656Courtesy of HYUNDAI MOTOR CO.
  18. Remove the A/C compressor hose.
  19. Drain transaxle oil.
  20. Remove the lower arm ball joint.
  21. Remove the tie rod end ball joint.
  22. Remove the stabilizer link.
  23. After removing a split pin and nut from the steering bar tie rod, disconnect it.
  24. Remove the power steering return hose and drain power steering oil.
  25. Remove the front roll stopper mounting bolt.
  26. Remove the rear roll stopper mounting bolt.
  27. Remove the steering u-joint mounting bolt.
  28. Remove the front exhaust pipe (A).
    Fig 16: Identifying Front Exhaust Pipe
    G06856657Courtesy of HYUNDAI MOTOR CO.
  29. Supporting the cross member (A) with a jack, remove the stay with the mounting bolts.

    Tightening torque : 

    137.3~156.9Nm (14.0~16.0kgf.m, 101.3~115.7lb-ft)

    Fig 17: Identifying Cross Member
    G06856658Courtesy of HYUNDAI MOTOR CO.
  30. Remove the drive shafts from transaxle.
  31. Install a jack for supporting the engine and transaxle assembly.
  32. Disconnect the ground cable (A) from the engine mounting bracket.
    Fig 18: Identifying Ground Cable
    G06856659Courtesy of HYUNDAI MOTOR CO.
  33. Remove the engine mounting bracket (A).
    Fig 19: Identifying Engine Mounting Bracket
    G06856660Courtesy of HYUNDAI MOTOR CO.
  34. Remove the transaxle mounting bracket.
  35. Remove the engine and transaxle assembly by lifting vehicle.
    NOTE: When removing the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.
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