Repair Procedures: Installation

Install the steering gear box (A) to the sub-frame by tightening the mounting bolts.
Tightening torque:

90 ~ 110 kgf.m (9.0 ~ 11.0 kgf.m, 65 ~ 80 lb-ft)

Fig 1: Identifying Steering Gear Box
Courtesy of HYUNDAI MOTOR CO.
Install the pressure tube (A) and return tube (B) to the steering gear box and then tighten the flare nut.
Tightening torque:

12 ~ 18 kgf.m (1.2 ~ 1.8 kgf.m, 9 ~ 13 lb-ft)

Fig 2: Identifying Pressure Tube
Courtesy of HYUNDAI MOTOR CO.
Install the heat protector (A).

Fig 3: Identifying Heat Protector
Courtesy of HYUNDAI MOTOR CO.
Install the sub-frame (A) and stay by tightening the mounting bolts and nuts.
Tightening torque

Sub-frame mounting bolt:

140 ~ 160 kgf.m (14.0 ~ 16.0 kgf.m, 101 ~ 116 lb-ft)

Sub-frame stay mounting bolt and nuts:

70 ~ 90 kgf.m (7.0 ~ 9.0 kgf.m, 51 ~ 65 lb-ft)

Fig 4: Identifying Sub-Frame
Courtesy of HYUNDAI MOTOR CO.
Install the front and rear roll stopper mounting bolts (A, B).
Tightening torque:

50 ~ 65 kgf.m (5.0 ~ 6.5 kgf.m, 36 ~ 47 lb-ft)

Fig 5: Identifying Rear Roll Stopper Mounting Bolts (1 Of 2)
Courtesy of HYUNDAI MOTOR CO.

Fig 6: Identifying Rear Roll Stopper Mounting Bolts (2 Of 2)
Courtesy of HYUNDAI MOTOR CO.
Install the muffler rubber hanger (A).

Fig 7: Identifying Muffler Rubber Hanger
Courtesy of HYUNDAI MOTOR CO.
Connect the lower arm (B) with the knuckle by tightening the bolt and nut (A).
Tightening torque:

100 ~ 120 kgf.m (10.0 ~ 12.0 kgf.m, 72 ~ 87 lb-ft)

Fig 8: Identifying Knuckle Bolt & Nut
Courtesy of HYUNDAI MOTOR CO.
Connect the tie-rod end with the knuckle and then install the castle nut (B) and split pin (A).
Tightening torque :

24 ~ 34 kgf.m (2.4 ~ 3.4 kgf.m, 17 ~ 25 lb-ft)

Fig 9: Identifying Castle Nut & Split Pin
Courtesy of HYUNDAI MOTOR CO.
Connect the stabilizer link (A) with the front strut assembly and than tighten the nut.
Tightening torque:

100 ~ 120 kgf.m (10.0 ~ 12.0 kgf.m, 72 ~ 87 lb-ft)

Fig 10: Identifying Stabilizer Link
Courtesy of HYUNDAI MOTOR CO.
Connect the pressure tube (A) to power steering pump by tightening the eye bolt.
Tightening torque:

55 ~ 65 kgf.m (5.5 ~ 6.5 kgf.m, 40 ~ 47 lb-ft)

Fig 11: Identifying Pressure Tube
Courtesy of HYUNDAI MOTOR CO.
Connect the universal joint assembly (B) with the steering column assembly and then tighten the bolt (A).
Tightening torque:

30 ~ 35 kgf.m (3.0 ~ 3.5 kgf.m, 22 ~ 25 lb-ft)

Fig 12: Identifying Steering Column Assembly Bolt
Courtesy of HYUNDAI MOTOR CO.
Connect the power steering return hose (A).

Fig 13: Identifying Power Steering Return Hose
Courtesy of HYUNDAI MOTOR CO.
Install the under cover (A).

Fig 14: Identifying Under Cover
Courtesy of HYUNDAI MOTOR CO.
Install the front wheel & tire.
Tightening torque:

90 ~ 110 kgf.m (9.0 ~ 11.0 kgf.m, 65 ~ 80 lb-ft)
Add power steering fluid to reservoir.
Bleed the power steering system. (Refer to AIR BLEEDING )
Check and adjust the front wheel alignment. (Refer to FRONT WHEEL ALIGNMENT )