Repair Procedures: Disassembly

Remove the feed tubes (A) from the steering gear box.

Fig 1: Identifying Feed Tubes
Courtesy of HYUNDAI MOTOR CO.
Loosen the lock nut (A) and then unscrew the toe-rod end (B) and lock nut from the tie-rod.

Fig 2: Identifying Lock Nut
Courtesy of HYUNDAI MOTOR CO.
Remove the bellows clip (A) and band (B) and then pull the bellows (C) away from the end of the tie-rod.

Fig 3: Identifying Bellows Clip
Courtesy of HYUNDAI MOTOR CO.
Unscrew the tie-rod (B) from the rack bar (A).

Fig 4: Identifying Rack Bar
Courtesy of HYUNDAI MOTOR CO.
Remove the lock nut (A) and yoke plug (B) and then pull out the yoke spring (C) and support yoke (D).

Fig 5: Identifying Lock Nut
Courtesy of HYUNDAI MOTOR CO.
Remove the pinion plug (A) and lock nut (B).
Remove pinion housing (C) and the valve assembly (D).

Fig 6: Identifying Pinion Plug & Lock Nut
Courtesy of HYUNDAI MOTOR CO.
When the end of the clip (C) comes out of the notched hole of the housing rack cylinder, turn the rack stopper (A) counterclockwise and remove the clip.
Remove rack stopper (A) and rack bush (B) from the rack housing.

Fig 7: Identifying Rack Stopper
Courtesy of HYUNDAI MOTOR CO.

Fig 8: Identifying Rack Bush
Courtesy of HYUNDAI MOTOR CO.
Pull the rack bar (A) out of the rack housing.

Fig 9: Identifying Rack Bar
Courtesy of HYUNDAI MOTOR CO.