Battery Test Procedure

1. Connect the tester to the battery.
   1. Red clamp to battery positive (+) terminal.
   2. Black clamp to battery negative (-) terminal.
      Fig 1: Testing Battery

      Courtesy of HYUNDAI MOTOR CO.
      CAUTION: Connect clamps securely. If "CHECK CONNECTION" message is displayed on the screen, reconnect clamps securely.
2. The tester will ask if the battery is connected "IN-VEHICLE" or "OUT-OF-VEHICLE". Make your selection by pressing the arrow buttons; then press ENTER.
   Fig 2: Tester Display - Select Test

   Courtesy of HYUNDAI MOTOR CO.
3. Select CCA and press the ENTER button.
   Fig 3: Tester Display - Select Input

   Courtesy of HYUNDAI MOTOR CO.
   NOTE: CCA: Cold cranking amps, is an SAE specification for cranking battery at -0.4°F (-18°C).
4. Set the CCA value displayed on the screen to the CCA value marked on the battery label by pressing up and down buttons and press ENTER.
   Fig 4: Tester Display - Set Rating

   Courtesy of HYUNDAI MOTOR CO.
   NOTE: The battery ratings (CCA) displayed on the tester must be identical to the ratings marked on battery label.
5. The tester will conduct battery test.
   Fig 5: Tester Display - Testing

   Courtesy of HYUNDAI MOTOR CO.
6. The tester displays battery test results including voltage and battery ratings.

   Refer to the following table and take the appropriate action as recommended by the Micro 570.

   Fig 6: Tester Display - Good Battery

   Courtesy of HYUNDAI MOTOR CO.

   Battery Test Results 

   BATTERY TEST RESULTS
   
   

   Result On Printer	Remedy
   GOOD BATTERY	No action is required
   GOOD RECHARGE	Battery is in a good state Recharge the battery and use
   CHARGE & RETEST	Battery is not charged properly Charge and test the battery again. (Failure to charge the battery fully may read incorrect measurement value)
   REPLACE BATTERY	Replace battery and recheck the charging system. Improper connection between battery and vehicle cables may cause "REPLACE BATTERY", retest the battery after removing cables and connecting the tester to the battery terminal directly prior to replacing the battery.
   BAD CELL-REPLACE	Charge and retest the battery. If the Micro 570 recommends "REPLACE BATTERY", replace the battery and recheck the charging system.

   [Charge and Retest method after battery charge] 

   Battery charge 

   Set battery charger to 'Auto Mode' (The Mode that charging current drops as the battery charges.) and charge battery until charging current down close to zero or the charger alerts you with an alarm when charge is complete.

   (Minimum charging time recommended: More than 3 hours with Auto Mode that explained above)

   A. If battery is not fully charged, battery surface voltage will be high while the amount of current charged (CCA) in battery is low. If you measure the battery under this condition, tester may misjudge that battery sulfation occurred because the amount of current in battery is too low in comparison with battery voltage. * Surface voltage: When battery is charged electrolyte temperature increases and chemical reaction become active resulting in an excessive increase of battery voltage.

   It is known that it takes approximate one day to subside this increased surface voltage completely.

   Battery Test after charge 

   Do not test battery right after the charge. Test battery after battery surface voltage has subsided as instructed in the following procedure.

   1. When battery charge is complete, install the battery in the vehicle.
   2. Put IG key to ON position and turn on head lamp with low beam, and wait 5 minutes. (Discharge for 5 minutes)
   3. Turn off the head lamp and IG key, and wait 5 minutes. (Waiting for 5 minutes)
   4. Remove +, - cable from the battery and test battery.
      WARNING: Whenever filing a claim for battery, the print out of the battery test results must be attached.

   Starter Test Procedure 

7. After the battery test, press ENTER immediately for the starter test.
   Fig 7: Tester Display - Starter Test

   Courtesy of HYUNDAI MOTOR CO.
8. Start the engine.
   Fig 8: Tester Display - Start Engine

   Courtesy of HYUNDAI MOTOR CO.
9. Cranking voltage and starter test results will be displayed on the screen.

   Refer to the following table and take the appropriate action as recommended by the Micro 570.

   Fig 9: Tester Display - Voltage

   Courtesy of HYUNDAI MOTOR CO.

   Starter Test Results 

   STARTER TEST RESULTS
   
   

   Result On Printer	Remedy
   CRANKING VOLTAGE NORMAL	System shows a normal starter draw
   CRANKING VOLTAGE LOW	Cranking voltage is lower than normal level Check starter
   CHARGE BATTERY	The state of battery charge is too low to test Charge the battery and retest
   REPLACE BATTERY	Replace battery If the vehicle is not started though the battery condition of "GOOD BATTERY" is displayed, check wiring for open circuit, battery cable connection, starter and repair or replace as necessary. If the engine does crank, check fuel system.

   NOTE: When testing the vehicle with old diesel engines, the test result will not be favorable if the glow plug is not heated. Conduct the test after warming up the engine for 5 minutes.

   Charging System Test Procedure 

10. Press ENTER to begin charging system test.
    Fig 10: Tester Display - Charging Test

    Courtesy of HYUNDAI MOTOR CO.
11. The tester displays the actual voltage of alternator.

    Press ENTER to continue.

    Fig 11: Tester Display - Enter

    Courtesy of HYUNDAI MOTOR CO.
12. Turn off all electrical load and rev engine for 5 seconds with pressing the accelerator pedal. (Follow the instructions on the screen)
    Fig 12: Tester Display - Loads Off

    Courtesy of HYUNDAI MOTOR CO.
    Fig 13: Tester Display - Increase

    Courtesy of HYUNDAI MOTOR CO.
    Fig 14: Tester Display - Hold

    Courtesy of HYUNDAI MOTOR CO.
13. The message that engine RPM is detected will be displayed on the screen. Press ENTER to continue.
    Fig 15: Tester Display - RPM Detected

    Courtesy of HYUNDAI MOTOR CO.
14. If the engine RPM is not detected, press ENTER after revving engine.
    Fig 16: Tester Display - Enter

    Courtesy of HYUNDAI MOTOR CO.
15. The tester will conduct charging system test during loads off.
    Fig 17: Tester Display - Testing

    Courtesy of HYUNDAI MOTOR CO.
    Fig 18: Tester Display - Testing

    Courtesy of HYUNDAI MOTOR CO.
16. Turn on electrical loads (air conditioner, lamps, audio and etc). Press ENTER to continue.
    Fig 19: Tester Display - Turn Loads On

    Courtesy of HYUNDAI MOTOR CO.
17. The tester will conduct charging system test during loads on.
    Fig 20: Tester Display - Testing

    Courtesy of HYUNDAI MOTOR CO.
18. Rev engine for 5 seconds with pressing the accelerator pedal. (Follow the instructions on the screen)
    Fig 21: Tester Display - Loads On

    Courtesy of HYUNDAI MOTOR CO.
    Fig 22: Tester Display - Increase

    Courtesy of HYUNDAI MOTOR CO.
    Fig 23: Tester Display - Hold

    Courtesy of HYUNDAI MOTOR CO.
19. The message that engine RPM is detected will be displayed on the screen. Press ENTER to continue.
    Fig 24: Tester Display - Enter

    Courtesy of HYUNDAI MOTOR CO.
20. If the engine RPM is not detected, press ENTER after revving engine.
    Fig 25: Tester Display - Enter

    Courtesy of HYUNDAI MOTOR CO.
21. Turn off electrical loads (air conditioner, lamps, audio and etc). Turn the engine off.
    Fig 26: Tester Display - Turn Loads Off

    Courtesy of HYUNDAI MOTOR CO.
22. Charging voltage and charging system test results will be displayed on the screen.

Shut off engine end disconnect the tester clamps from the battery. Refer to the following table and take the appropriate action as recommended by the Micro 570.

Fig 27: Tester Display - Loads

Courtesy of HYUNDAI MOTOR CO.

Fig 28: Tester Display - Normal

Courtesy of HYUNDAI MOTOR CO.

Fig 29: Tester Display - System Normal

Courtesy of HYUNDAI MOTOR CO.

Charging System Test Results