Repair Procedures: Installation: Notes

NOTE:

Thoroughly clean all parts to be assembled.
Always use a new head and manifold gasket.
The cylinder head gasket is a metal gasket. Take care not to bend it.
Rotate the crankshaft, set the No. 1 piston at TDC.

Install the cylinder head.
1. The sealant locations on cylinder head and cylinder block must be free of engine oil and ETC.
2. Apply sealant on cylinder block top face before assembling cylinder head gaskets.
  The part must be assembled within 5 minutes after sealant was applied.
  
  Fig 1: Identifying Sealant Location
  Courtesy of HYUNDAI MOTOR CO.
  
  NOTE: Refer to the graphic below to apply the sealant.
  
  Bead width: 2.0 ~ 3.0 mm
  
  Sealant locations: 1.0 ~ 1.5 mm from block surface
  
  Recommended sealant: Liquid sealant TB1217H
  
  Fig 2: Identifying Sealant Apply Area
  Courtesy of HYUNDAI MOTOR CO.
3. Apply sealant on cylinder head gaskets after assembling cylinder head gaskets on cylinder block.
  The part must be assembled within 5 minutes after sealant was applied.
  
  Fig 3: Identifying Sealant On Cylinder Head Gaskets
  Courtesy of HYUNDAI MOTOR CO.
  
  NOTE: Be careful of the installation direction.
  
  Fig 4: Identifying Mark
  Courtesy of HYUNDAI MOTOR CO.
4. Install the cylinder head.
  NOTE: Remove the extruded sealant after assembling cylinder heads.
  
  Fig 5: Identifying Cylinder Head
  Courtesy of HYUNDAI MOTOR CO.
Place the cylinder head carefully to avoid damaging the gasket.
Install the cylinder head bolts.
1. Do not apply engine oil on the threads and under the heads of the cylinder head bolts.
2. Using the SST (09221-4A000), install and tighten the cylinder head bolts and plate washers, in several passes, in the sequence shown.
  Tightening torque
  
  Head bolt: 37.3 ~ 41.2 N.m (3.8 ~ 4.2 kgf.m, 27.5 ~ 30.4 lb-ft) + 118 ~ 122° + 88 ~ 92°
  
  Bolt (A): 18.62 ~ 23.52 N.m (1.9 ~ 2.4 kgf.m, 13.74 ~ 17.36 lb-ft)
  
  NOTE: Always use new cylinder head bolts.
  
  Fig 6: Cylinder Head Bolt Tightening Sequence
  Courtesy of HYUNDAI MOTOR CO.
  
  Fig 7: Identifying Bolt
  Courtesy of HYUNDAI MOTOR CO.
  
  Fig 8: Installing Cylinder Head Bolts
  Courtesy of HYUNDAI MOTOR CO.
Install the CVVT and camshaft sprocket.
Tightening torque

64.68 ~ 76.44 N.m (6.6 ~ 7.8 kgf.m, 47.74 ~ 56.4 lb-ft)

Fig 9: Identifying CVVT & Camshaft Sprocket
Courtesy of HYUNDAI MOTOR CO.
NOTE:
- Install camshaft-inlet to dowel pin of CVVT assembly.
  At this time, do not install to oil hole of camshaft-inlet.
- Hold the hexagonal head wrench portion of the camshaft with a vise, and install the bolt and CVVT assembly.
- Do not rotate CVVT assembly when camshaft is installed to dowel pin of CVVT assembly.
Install the camshafts (A).
NOTE:
- Apply a light coat of engine oil on camshaft journals.
- Assemble the key groove of camshaft rear side to the same level of head top surface.
- Be careful the right, left bank, intake, exhaust side before assembling.
  
  Fig 10: Identifying Camshafts
  Courtesy of HYUNDAI MOTOR CO.