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Home >> Hyundai >> 2012 >> Veloster Standard Trans >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Driveshaft Assembly >> Front Driveshaft >> Repair Procedures >> Disassembly

Repair Procedures: Disassembly

CAUTION:
  • Do not disassemble the BJ assembly.
  • Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
  • The boot band should be replaced with a new one.
  1. Remove the circlip (B) from the driveshaft spline (A).
    Fig 1: Identifying Driveshaft Spline And Circlip
    G08807245Courtesy of HYUNDAI MOTOR AMERICA
  2. Remove both boot bands from the transaxle side joint (TJ) case.
    Fig 2: Removing Boot Bands From Transaxle Side Joint
    G08807246Courtesy of HYUNDAI MOTOR AMERICA
    Fig 3: Removing Boot Bands From Transaxle Side Joint Using SST (09495-39100)
    G08807247Courtesy of HYUNDAI MOTOR AMERICA
  3. Pull out the boot from transaxle side joint case (B).
  4. While dividing joint (TJ) boot (A) of the transaxle side, wipe the grease in TJ case (B) and collect them respectively.
    Fig 4: Identifying Transaxle Side Joint Case And Boot
    G08807248Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: Make alignment marks on spider roller assembly (A), joint case (B), and shaft spline (C) to aid reassembly.
    Fig 5: Identifying Alignment Marks On Spider Roller Assembly, Joint Case And Shaft Spline
    G08807249Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the snap ring (A) and spider assembly (B) from the driveshaft (C) using the special tool (09495-33000).
    Fig 6: Identifying Snap Ring And Spider Assembly
    G08807250Courtesy of HYUNDAI MOTOR AMERICA
    Fig 7: Removing Snap Ring And Spider Assembly From Driveshaft Using Special Tool (09495-33000)
    G08807251Courtesy of HYUNDAI MOTOR AMERICA
  6. Clean the spider assembly.
  7. Remove the boot (A) of the transaxle side joint (TJ).
    CAUTION: For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).
    Fig 8: Identifying Boot, Wrap Tape And Driveshaft Splines
    G08807252Courtesy of HYUNDAI MOTOR AMERICA
  8. Using a plier or flat-tipped (-) screwdriver, remove the both side of clamp (B) of the dynamic damper (A).
    Fig 9: Removing Dynamic Damper Clamps Using Plier
    G08807253Courtesy of HYUNDAI MOTOR AMERICA
  9. Fix the driveshaft (A) with a vice (B) as illustrated.
    Fig 10: Fixing Driveshaft Using Vice
    G08807254Courtesy of HYUNDAI MOTOR AMERICA
  10. Apply soap powder on the shaft to prevent being damaged between the shaft spline and the dynamic damper when the dynamic damper is removed.
  11. Separate the dynamic damper (A) from the shaft (B) carefully.
    Fig 11: Identifying Dynamic Damper And Shaft
    G08807255Courtesy of HYUNDAI MOTOR AMERICA
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