Repair Procedures: Removal

Remove the following items;
1. Engine cover (A). (Refer to "INTAKE AND EXHAUST SYSTEM " .)
2. Air cleaner assembly (B) and air duct (C). (Refer to "INTAKE AND EXHAUST SYSTEM " .)
3. Battery and battery tray (D). (Refer to "CHARGING SYSTEM " .)
4. ECM (E) (Refer to "ENGINE CONTROL SYSTEM " .)
Fig 1: Identifying Engine Cover
Courtesy of HYUNDAI MOTOR CO.
Disconnect the back up lamp switch connector (B) and the vehicle speed sensor connector (A).

Fig 2: Identifying Back Up Lamp Switch Connector
Courtesy of HYUNDAI MOTOR CO.
Remove the ground cable from transaxle (A).

Fig 3: Identifying Transaxle Ground Cable
Courtesy of HYUNDAI MOTOR CO.
Disconnect the select and shift cable assembly (B) after removing the pin (A).

Fig 4: Identifying Pin
Courtesy of HYUNDAI MOTOR CO.
Remove the clutch tube bracket bolt (A).
Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Fig 5: Identifying Clutch Tube Bracket Bolt
Courtesy of HYUNDAI MOTOR CO.
Remove the bracket bolt (A).

Fig 6: Identifying Bracket Bolt
Courtesy of HYUNDAI MOTOR CO.
Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).
Tightening torque:

(A, B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

Fig 7: Identifying Transaxle Upper Mounting Bolt
Courtesy of HYUNDAI MOTOR CO.
Using the SST (support SST No.: 09200-2S000, beam SST No.: 09200-38001, adapter SST No.: 09200-4X000), hold the engine and transaxle assembly safely.

Fig 8: Holding Engine And Transaxle Assembly
Courtesy of HYUNDAI MOTOR CO.
Remove the mounting cover (A).

Fig 9: Identifying Mounting Cover
Courtesy of HYUNDAI MOTOR CO.
Remove the transaxle support mounting bracket bolts (A-2ea).
Tightening torque:

88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

Fig 10: Identifying Transaxle Support Mounting Bracket Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the transaxle support mounting bracket (A).
Tightening torque:

58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

Fig 11: Identifying Transaxle Support Mounting Bracket
Courtesy of HYUNDAI MOTOR CO.
Remove the under cover (A).
Tightening torque:

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

Fig 12: Identifying Under Cover
Courtesy of HYUNDAI MOTOR CO.
Remove the drive shaft assembly. (Refer to DRIVESHAFT ASSEMBLY .)
Remove the clutch release cylinder assembly (B) after removing the nuts (A-2ea)
Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Fig 13: Identifying Clutch Release Cylinder Assembly Nuts
Courtesy of HYUNDAI MOTOR CO.
Remove the drive shaft cover (A).

Fig 14: Identifying Drive Shaft Cover
Courtesy of HYUNDAI MOTOR CO.
Remove the bracket (A).

Fig 15: Identifying Bracket
Courtesy of HYUNDAI MOTOR CO.
Remove the roll rod bracket (C) after removing bolt (A, B).
Tightening torque:

(A) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

(B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)

Fig 16: Identifying Roll Rod Bracket Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the lower mounting bolts (A-4ea, B-1ea) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.
CAUTION:
- Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.
Tightening torque:

(A) 43 ~ 49 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

(B) 43 ~ 55 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

Fig 17: Removing Lower Mounting Bolts
Courtesy of HYUNDAI MOTOR CO.