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Home >> Hyundai >> 2012 >> Accent GLS, Automatic Trans >> Repair and Diagnosis >> Engine Mechanical >> Intake And Exhaust System >> Intake Manifold >> Repair Procedures >> Removal and Installation

Removal and Installation

  1. Remove the engine cover.
  2. Disconnect the battery negative terminal.

    Tightening torque: 

    4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft)

  3. Remove the air duct and the air cleaner assembly.

    (Refer to ENGINE AND TRANSAXLE ASSEMBLY )

  4. Remove the oil level gauge (A).

    Tightening torque: 

    9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

    Fig 1: Identifying Oil Level Gauge
    G08804175Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the injector extension connector (A), the VIS (Variable intake system) connector (B) and the PCSV (Purge control solenoid valve) connector (C).
    Fig 2: Identifying Injector Extension, VIS And PCSV Connectors
    G08804176Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the ETC (Electronic throttle control) connector (A) and the MAPS (Manifold absolute pressure sensor) & IATS (Intake air temperature sensor) connector (B).
    Fig 3: Identifying ETC, MAPS And IATS Connectors
    G08804177Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the knock sensor connector (A) and remove it from the bracket.
    Fig 4: Identifying Knock Sensor Connector
    G08804178Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the PCV (Positive crankcase ventilation) hose (A) and the PCSV (Purge control solenoid valve) hose (B).
    Fig 5: Identifying Positive Crankcase Ventilation And Purge Control Solenoid Valve Hoses
    G08804179Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the vacuum hose (A) and the throttle body coolant hoses (B).
    Fig 6: Identifying Vacuum Hose And Throttle Body Coolant Hoses
    G08804180Courtesy of HYUNDAI MOTOR AMERICA
  10. Unfasten the filler neck assembly mounting bolts (A).

    Tightening torque: 

    6.9 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 7.9lb-ft)

    Fig 7: Identifying Filler Neck Assembly Mounting Bolts
    G08804181Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the intake manifold (A) with the gasket (B).

    Tightening torque: 

    18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

    Fig 8: Identifying Intake Manifold
    G08804182Courtesy of HYUNDAI MOTOR AMERICA
    NOTE: When installing, replace with new gaskets.
    When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.
    Fig 9: Intake Manifold Tightening Sequence
    G08804183Courtesy of HYUNDAI MOTOR AMERICA
  12. Installation is reverse order of removal.