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Home >> Hyundai >> 2011 >> Tucson Limited, 4WD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle System >> Automatic Transaxle >> Repair procedures >> Removal

Repair procedures: Removal

  1. Remove the following items;
    1. Air duct (A) and engine cover (B). (Refer to "INTAKE AND EXHAUST SYSTEM " in EM group.)
    2. Air cleaner assembly (C). (Refer to "INTAKE AND EXHAUST SYSTEM " in EM group.)
    3. Battery and battery tray (D). (Refer to BATTERY - REMOVAL AND INSTALLATION / CHARGING SYSTEM in EE group.)
      Fig 1: Identifying Air Cleaner Assembly With Air Duct, Engine Cover And Battery Tray
      G06874387Courtesy of HYUNDAI MOTOR CO.
  2. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 2: Identifying Solenoid Valve Connector And Inhibitor Switch Connector
    G06874388Courtesy of HYUNDAI MOTOR CO.
  3. Remove the shift cable (C) after removing the nut (A) and the bolt (B).

    Tightening torque: 

    1. 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)
    2. 14.7 ~21.6 N.m (1.5 ~2.2 kgf.m, 10.9 ~15.9 lb-ft)
      Fig 3: Identifying Shift Cable With Nut And Bolt
      G06874389Courtesy of HYUNDAI MOTOR CO.
  4. Remove the ground line after removing the bolt (A).
    Fig 4: Identifying Bolt Of Ground Line
    G06874390Courtesy of HYUNDAI MOTOR CO.
  5. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
    Fig 5: Identifying Automatic Transaxle Fluid Cooler Hose Clamp With Hose
    G06874391Courtesy of HYUNDAI MOTOR CO.
  6. Remove the wiring bracket installation bolt (A).
    Fig 6: Identifying Wiring Bracket Installation Bolt
    G06874392Courtesy of HYUNDAI MOTOR CO.
  7. Remove the automatic transaxle upper mounting bolt (A-2ea) and the starter motor mounting bolt (B-2ea).

    Tightening torque: 

    1. 42.2 ~ 54.0 N.m (4.3 ~5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
    2. 49.0 ~ 63.7 N.m (5.0 ~6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
      Fig 7: Identifying Automatic Transaxle Upper Mounting Bolts And Starter Motor Mounting Bolts
      G06874393Courtesy of HYUNDAI MOTOR CO.
  8. Remove the cowl top cover or wiper motor. (Refer to "WINDSHIELD WIPER/WASHER " in BE group.)
  9. Remove the cowl complete assembly panel (A).
    Fig 8: Identifying Cowl Complete Assembly Panel
    G06874394Courtesy of HYUNDAI MOTOR CO.
  10. Using the engine support fixture (Support SST No.: 09200-2S000, Beam SST No.: 09200-38001), hold the engine and transaxle assembly safely.
    Fig 9: Supporting Engine And Transaxle Assembly Using Engine Support Fixture (Support SST No.: 09200-2S000, Beam SST No.: 09200-38001)
    G06874395Courtesy of HYUNDAI MOTOR CO.
  11. Remove the automatic transaxle mounting support bracket bolt (A).

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)

    Fig 10: Identifying Automatic Transaxle Mounting Support Bracket Bolts
    G06874396Courtesy of HYUNDAI MOTOR CO.
  12. Lift the vehicle with a jack.
  13. Remove the under cover (A).
    Fig 11: Identifying Under Cover
    G06874397Courtesy of HYUNDAI MOTOR CO.
  14. Remove the Sub frame assembly. (Refer to "FRONT SUSPENSION SYSTEM " in SS group.)
  15. Remove the drive shaft assembly. (Refer to "DRIVE SHAFT ASSEMBLY " in DS group.)
  16. In the case of 4WD vehicle, remove the transfer assembly. (Refer to TRANSFER ASSEMBLY in WD group)
    NOTE: In the case of 2WD vehicle, not remove the transfer assembly.
  17. Remove the dust cover (A).
    Fig 12: Identifying Dust Cover
    G06874398Courtesy of HYUNDAI MOTOR CO.
  18. Remove the torque converter mounting bolt (A-4ea) with rotating the crankshaft.

    Tightening torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 13: Identifying Torque Converter Mounting Bolt (4ea)
    G06874399Courtesy of HYUNDAI MOTOR CO.
  19. Remove the automatic transaxle with a jack after removing the mounting bolt (A-4ea, B-2ea).

    Tightening torque: 

    1. 29.4 ~ 41.2 N.m (3.0 ~ 4.2 kgf.m, 21.7 ~ 30.4 lb-ft)
    2. 42.2 ~ 54.0 N.m (4.3 ~5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
      Fig 14: Identifying Automatic Transaxle Mounting Bolts (4ea And 2ea)
      G06874400Courtesy of HYUNDAI MOTOR CO.