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Home >> Hyundai >> 2011 >> Elantra GLS, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Engine Intake System And Exhaust System >> Intake Manifold >> Repair Procedures >> Removal and Installation

Removal and Installation

  1. Remove the engine cover.
  2. Disconnect the battery negative terminal.

    Tightening torque: 

    4.0 ~ 6.0 N.m (0.4 ~ 0.6 kgf.m, 3.0 ~ 4.4 lb-ft)

  3. Disconnect the wiring connectors and harness clamps, and then remove the wiring and protectors from the intake manifold.
    1. The intake OCV (Oil control valve) connector (A)
      Fig 1: Identifying Intake OCV Connector
      G07263857Courtesy of HYUNDAI MOTOR CO.
    2. The alternator connector (A)
      Fig 2: Identifying Alternator Connector
      G07263858Courtesy of HYUNDAI MOTOR CO.
    3. The VIS (Variable Intake System) connector (A)
      Fig 3: Identifying VIS Connector
      G07263859Courtesy of HYUNDAI MOTOR CO.
    4. The MAPS (Manifold absolute pressure sensor) & IATS (Intake air temperature sensor) connector (A)
      Fig 4: Identifying MAPS & IATS Connector
      G07263860Courtesy of HYUNDAI MOTOR CO.
    5. The ETC (Electronic throttle control) connector (A)
      Fig 5: Identifying ETC Connector
      G07263861Courtesy of HYUNDAI MOTOR CO.
    6. The VCMA (Variable charge motion actuator) connector (A)
      Fig 6: Identifying VCMA Connector
      G07263862Courtesy of HYUNDAI MOTOR CO.
  4. Disconnect the PCV (Positive crankcase ventilation) hose (A).
    Fig 7: Identifying PCV Connector
    G07263863Courtesy of HYUNDAI MOTOR CO.
  5. Disconnect the vacuum hose (A) and PCSV (Purge control solenoid valve) hose (B).
    Fig 8: Identifying Vacuum Hose
    G07263864Courtesy of HYUNDAI MOTOR CO.
  6. Unfasten the ETC (Electric throttle body control) module bolts (A). (Refer to Fig 9 )

    Tightening torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 9: Identifying ETC Module Bolts
    G07263865Courtesy of HYUNDAI MOTOR CO.
  7. Remove the intake manifold stay (A).

    Tightening torque: 

    18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

    Fig 10: Identifying Intake Manifold Stay
    G07263866Courtesy of HYUNDAI MOTOR CO.
  8. Remove the intake manifold (A) with the gasket (B).

    Tightening torque: 

    18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

    Fig 11: Identifying Intake Manifold
    G07263867Courtesy of HYUNDAI MOTOR CO.
    NOTE: When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown in illustration.
    Fig 12: Intake Manifold Bolt Tightening Sequence
    G07263868Courtesy of HYUNDAI MOTOR CO.
  9. Installation is reverse order of removal.
    NOTE: When installing, replace with new gaskets.