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Home >> Hyundai >> 2009 >> Tucson SE, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Manual Transaxle System) >> Manual Transaxle >> Removal

Manual Transaxle: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove the air duct (A) and hose assembly.
    Fig 1: Identifying Air Duct
    G03763141Courtesy of HYUNDAI MOTOR CO.
  2. Remove the battery and battery tray.
    Fig 2: Disconnecting Negative Battery Cable
    G03763142Courtesy of HYUNDAI MOTOR CO.
  3. Remove the air cleaner assembly and air flow sensor.
  4. Remove there back-up lamp connector and the vehicle speed sensor.
    Fig 3: Identifying Back-Up Lamp Connector
    G03763143Courtesy of HYUNDAI MOTOR CO.
  5. Disconnect the connectors and the terminals.
  6. Remove the clutch release cylinder (A) and lever (B)
    Fig 4: Identifying Clutch Release Cylinder & Lever
    G03763144Courtesy of HYUNDAI MOTOR CO.
  7. Separate the transaxle cable from the transaxle assembly.
  8. Disconnect the steering column shaft from the universal joint in the gear box (See STEERING COLUMN AND SHAFT ).
    Fig 5: Identifying Steering Column Shaft Universal Joint Bolt
    G03763145Courtesy of HYUNDAI MOTOR CO.
  9. Remove the transaxle clutch housing upper mounting bolts.
  10. Remover the transaxle mounting brackets. (front, rear, left (A)
    Fig 6: Identifying Transaxle Mounting & Bolt
    G03763146Courtesy of HYUNDAI MOTOR CO.
  11. Using SST (09200-38001), support the engine assembly.
  12. Disconnect the power steering oil pressure tube from the pump. Afterwards, stuff the hole with papers.
    Fig 7: Identifying Power Steering Oil Pressure Tube Banjo Bolt
    G03763147Courtesy of HYUNDAI MOTOR CO.
  13. Remove the wheel and tire.
  14. Disconnect the strut assembly, tie rod and stabilizer bar link from the knuckle.
  15. Remove the wheel speed sensor.
    Fig 8: Identifying Wheel Speed Sensor & Bolt
    G03763148Courtesy of HYUNDAI MOTOR CO.
  16. Remove the brake caliper (A) and suspend it with a string.
    Fig 9: Suspending Brake Caliper
    G03763149Courtesy of HYUNDAI MOTOR CO.
  17. Lift up the vehicle and remove the undercover (A).
    Fig 10: Identifying Undercover & Bolts
    G03763150Courtesy of HYUNDAI MOTOR CO.
  18. Remove the oil drain plug and drain the fluid.
  19. Remove the front muffler.
  20. Disconnect the steering tube (A) on the cross member (sub-frame). Afterwards, stuff the hole with papers.
    Fig 11: Identifying Steering Tube
    G03763151Courtesy of HYUNDAI MOTOR CO.
  21. Install a jack for the removal of a cross member (sub-frame).
  22. After removing the cross member mounting bolts (B) and nuts (A), remove the cross member with the steering gear box and the stabilizer bar.
    Fig 12: Identifying Cross Member Mounting Nuts (1 of 3)
    G03763152Courtesy of HYUNDAI MOTOR CO.
    Fig 13: Identifying Cross Member Mounting Bolts (2 of 3)
    G03763153Courtesy of HYUNDAI MOTOR CO.
    Fig 14: Identifying Cross Member Mounting Bolts (3 of 3)
    G03763154Courtesy of HYUNDAI MOTOR CO.
  23. Install a jack for the removal of a transaxle.
  24. Remove the front and the rear roll stopper.
  25. Remove the engine and the transaxle mounting bolts.
  26. Lowering the jack slowly, remove the transaxle.
    Fig 15: Transaxle Assembly Removed
    G03763155Courtesy of HYUNDAI MOTOR CO.
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