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Home >> Hyundai >> 2009 >> Santa Fe Limited, AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle System (A5HF1) >> Automatic Transaxle >> Removal

Automatic Transaxle: Removal

CAUTION:
  • Use a cover not to damage the vehicle surface.
  • Disconnect connectors carefully not to be damaged.
NOTE:
  • Mark wires or hoses for identification.
  1. Remove the engine cover (A).
    Fig 1: Identifying Engine Cover
    G06220065Courtesy of HYUNDAI MOTOR CO.
  2. Remove the battery (A).
    Fig 2: Identifying Battery
    G06220066Courtesy of HYUNDAI MOTOR CO.
  3. Disconnect the AFS connector (A).
    Fig 3: Identifying AFS Connector
    G06220067Courtesy of HYUNDAI MOTOR CO.
  4. Remove the air cleaner assembly (B) by loosening the clamp bolt (C) and the clips and removing the two mounting bolts (D).
  5. Remove the battery tray (B) by removing the four mounting bolts (A-4ea).
    Fig 4: Identifying Air Cleaner Assembly, Clamp Bolt And Clips
    G06220068Courtesy of HYUNDAI MOTOR CO.
  6. Remove the ECM (A).
    Fig 5: Identifying ECM And Bolt
    G06220069Courtesy of HYUNDAI MOTOR CO.
  7. Remove the inhibitor switch connector (A).
    Fig 6: Identifying Inhibitor Switch Connector
    G06220070Courtesy of HYUNDAI MOTOR CO.
  8. Remove the solenoid valve connector (A).
    Fig 7: Identifying Solenoid Valve Connector
    G06220071Courtesy of HYUNDAI MOTOR CO.
  9. Remove the input speed sensor connector (A).
    Fig 8: Identifying Input Speed Sensor Connector
    G06220072Courtesy of HYUNDAI MOTOR CO.
  10. Remove the output speed sensor connector (A).
    Fig 9: Identifying Output Speed Sensor Connector
    G06220073Courtesy of HYUNDAI MOTOR CO.
  11. Remove the vehicle speed sensor connector (A).
    Fig 10: Identifying Vehicle Speed Sensor Connector
    G06220074Courtesy of HYUNDAI MOTOR CO.
  12. Remove the control cable assembly (C) by removing the nut (A) and clip (B).
    Fig 11: Identifying Control Cable Assembly, Nut And Clip
    G06220075Courtesy of HYUNDAI MOTOR CO.
  13. Disconnect the transaxle oil cooler hoses (B) from the tubes by loosening the clamps (A).
    Fig 12: Identifying Transaxle Oil Cooler Hoses And Clamps
    G06220076Courtesy of HYUNDAI MOTOR CO.
  14. Remove the CKP sensor connector (A).
    Fig 13: Identifying CKP Sensor Connector
    G06220077Courtesy of HYUNDAI MOTOR CO.
  15. Remove the transaxle mounting bolts (A-3ea).
    Fig 14: Identifying Transaxle Mounting Bolts
    G06220078Courtesy of HYUNDAI MOTOR CO.
  16. Using the special tool (09200-38001), hold the engine and transaxle assembly safely.
    Fig 15: Holding Engine And Transaxle Assembly
    G06220079Courtesy of HYUNDAI MOTOR CO.
  17. Remove the transaxle insulator mounting bolts (A-4ea).
    Fig 16: Identifying Transaxle Insulator Mounting Bolts
    G06220080Courtesy of HYUNDAI MOTOR CO.
  18. Remove the front wheels, (refer to FRONT STABILIZER BAR )
  19. Lift up the vehicle.
  20. Remove the power steering column joint bolt and the EPS connector, (refer to POWER STEERING GEAR BOX )
  21. Remove the under cover (A).
    Fig 17: Identifying Under Cover
    G06220081Courtesy of HYUNDAI MOTOR CO.
  22. Drain the transaxle fluid by removing the oil drain plug (A).
    Fig 18: Identifying Oil Drain Plug
    G06220082Courtesy of HYUNDAI MOTOR CO.
  23. Drain power steering fluid through the return tube (A).
    Fig 19: Identifying Return Tube
    G06220083Courtesy of HYUNDAI MOTOR CO.
  24. Disconnect the power steering pressure tube (A) from the power steering oil pump.
    Fig 20: Identifying Power Steering Oil Pump
    G06220084Courtesy of HYUNDAI MOTOR CO.
  25. Disconnect the lower arm, the tie rod end ball joint, the stabilizer bar link from the front knuckle, (refer to FRONT STABILIZER BAR )
  26. Remove the roll stopper mounting bolts (A-3ea, B-3ea).
    Fig 21: Identifying Roll Stopper Mounting Bolts (1 Of 2)
    G06220085Courtesy of HYUNDAI MOTOR CO.
    Fig 22: Identifying Roll Stopper Mounting Bolts (1 Of 2)
    G06220086Courtesy of HYUNDAI MOTOR CO.
  27. Remove the muffler hanger rubber (A).
    Fig 23: Identifying Muffler Hanger Rubber
    G06220087Courtesy of HYUNDAI MOTOR CO.
  28. Remove the mounting bolts from the sub frame by supporting the sub frame by using the special tool (09624-38000).
    Fig 24: Supporting Sub Frame Using Special Tool (09624-38000)
    G06220088Courtesy of HYUNDAI MOTOR CO.
  29. Remove the front roll support (A) from the transaxle.
    Fig 25: Identifying Front Roll Support From Transaxle
    G06220089Courtesy of HYUNDAI MOTOR CO.
  30. Remove the front muffler assembly (A).
    Fig 26: Identifying Front Muffler Assembly
    G06220090Courtesy of HYUNDAI MOTOR CO.
  31. Remove the inner shaft bracket bolts (A-3ea).
    Fig 27: Identifying Inner Shaft Bracket Bolts
    G06220091Courtesy of HYUNDAI MOTOR CO.
  32. Remove drive shaft (A, B) from transaxle.
    Fig 28: Identifying Drive Shaft From Transaxle
    G06220092Courtesy of HYUNDAI MOTOR CO.
    Fig 29: Identifying Drive Shaft From Transaxle
    G06220093Courtesy of HYUNDAI MOTOR CO.
  33. Install a jack for supporting the transaxle assembly.
  34. In case of 4WD, remove the transfer case assembly, (refer to TRANSFER CASE ASSEMBLY )
  35. Remove the left side cover (A).
    Fig 30: Identifying Left Side Cover
    G06220094Courtesy of HYUNDAI MOTOR CO.
  36. Remove the ground (A).
    Fig 31: Identifying Ground
    G06220095Courtesy of HYUNDAI MOTOR CO.
  37. Remove the starter motor mounting bolts (A) and the two bolts (B).
    Fig 32: Identifying Starter Motor Mounting Bolts
    G06220096Courtesy of HYUNDAI MOTOR CO.
  38. Remove the cover (A).
    Fig 33: Identifying Cover
    G06220097Courtesy of HYUNDAI MOTOR CO.
  39. Remove the drive plate bolts (A) and the transaxle lower mounting bolts (B-6ea).
    Fig 34: Identifying Drive Plate Bolts And Transaxle Lower Mounting Bolts
    G06220098Courtesy of HYUNDAI MOTOR CO.
  40. Lifting the vehicle up and lowering the jack slowly, remove the transaxle assembly.
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