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Stop Lamp Switch Replacement / Ecu Reprogramming (Recall Campaign 125) (RC 125)

WARNING: This page is about the Genesis 3.8, which is a different variant/trim than selected.
Publication date: 2015-04-29
Reference number: RC 125
Supersedes refnos: 15-01-013, 15-01-013-1

STOP LAMP SWITCH REPLACEMENT / ECU REPROGRAMMING (RECALL CAMPAIGN 125)

STOP LAMP SWITCH REPLACEMENT / ECU REPROGRAMMING (RECALL CAMPAIGN 125)

TECHNICAL SERVICE BULLETIN

Reference Number(s): 15-01-013-2, Date of Issue:  April 29, 2015
HYUNDAI: 2009 - 2011 GENESIS SEDAN (BH) 2011 EQUUS (VI)
GROUP: RECALL
Superceded Bulletin(s): 15-01-013-1, Date of Issue:  April, 2015

REVISION HISTORY

This TSB supersedes TSB# 15-01-013-1 to clarify the service procedure for the BH and VI.

IMPORTANT: *** Retail Vehicles *** 
As required by federal law, dealers must perform all open recalls on used vehicles, demo and rental vehicles prior to placing them into customer use and whenever an affected vehicle is in the shop for any maintenance or repair.
When a vehicle arrives at the service department, access Hyundai Motor America's "Warranty Vehicle Information" screen via WEBDCS to identify open Campaigns.

DESCRIPTION

The stop lamp circuit includes a diode in series between the stop lamp switch and the stop lamps. A failure of the diode can result in inoperative stop lamps, increasing the risk of a crash. This bulletin provides the service procedure to either:

  1. Replace the stop lamp switch, replace the diode with a joint diode connector, and reprogram the ECU, or
  2. Replace the diode with a joint diode connector and reprogram the ECU, or
  3. Replace the stop lamp switch only, or
  4. Diode inspection only.

The applicable repair procedure will depend on the type of the stop lamp switch installed in the vehicle and if vehicle is equipped with a brake lamp diode.

Applicable Vehicles: Certain 2009 - 2011 Genesis Sedan (BH), and 2011 Equus (VI) 

G09946586

PARTS INFORMATION

PARTS INFORMATION

PART NAME Model FIGURE / PART NUMBER REMARK
STOP LAMP REWORK KIT BH
G09946587
 Stop lamp switch (Gray Connector) + Joint Diode
BH
G09946588
 Stop lamp switch (Blue Connector) + Joint Diode
BH/VI
G09946589
 Joint Diode

WARRANTY INFORMATION

WARRANTY INFORMATION

OP CODE OPERATION OP TIME
41C085R0 REPLACEMENT OF STOP LAMP SWITCH, JOINT DIODE, AND ECU REPROGRAMMING (APPLIES TO BH ONLY) 0.7 M/H
41C085R1 REPLACEMENT OF JOINT DIODE AND ECU REPROGRAMMING (APPLIES TO BH AND VI) 0.4 M/H
41C085R2 DIODE INSPECTION AND STOP LAMP SWITCH REPLACEMENT (APPLIES TO BH ONLY) 0.4 M/H
41C085R3 DIODE INSPECTION ONLY, FOR BH WITH CAMPAIGN 110 ALREADY COMPLETED OR VI (APPLIES TO BH AND VI) 0.3 M/H
NOTE: Submit Claim on Campaign Claim Entry Screen.
WARRANTY INFORMATION

OP CODES AND SERVICE INFORMATION
OP CODE VEHICLE CASE SCENARIO PART(S) TO BE SERVICE
41C085R0  BH
  • Diode is present.
  • Stop lamp switch is NOT OMRON brand.
  1. Replace with Joint Diode
  2. Replace with Stop Lamp Switch (OMRON)
  3. ECU reprogramming.
41C085R1  BH
  • Diode is present.
  • Stop lamp switch is OMRON brand.
  • Campaign 110 not completed.
  1. Replace with Joint Diode
  2. ECU reprogramming
VI
  • Diode is present.
  1. Replace with Joint Diode
  2. ECU reprogramming
41C085R2  BH
  • Diode is NOT present.
  • Campaign 110 not completed.
  1. Replace with Stop Lamp Switch (OMRON)
41C085R3  BH
  • Diode is NOT present.
  • Campaign 110 completed.
 No additional action required. Release vehicle.
  VI
  • Diode is NOT present.
 No additional action required. Release vehicle.

SERVICE PROCEDURE

  1. Remove the LH front door scuff trim (A).
    G09946590
  2. Remove the crash pad side cover (B).
    G09946591
  3. Remove the lower pad mounting screws (C).
    G09946592
  4. Disconnect the connector (D) and then remove the lower pad.
    G09946593
  5. Remove the bracket mounting bolts (E) and nuts (F).
    G09946594

    Tightening torque:

    7.8 ~ 11.7 Nm (0.8 ~ 1.2 kgf.m, 5.7 ~ 8.6 lb-ft)

  6. Disconnect the connector (G) and then remove the bracket.
    NOTE: Visually inspect to see what brand the stop lamp switch is.
    Refer to the "PART REPLACEMENT TABLE " on the next page to find the correct stop lamp switch for replacement if applicable.
    G09946595

PART REPLACEMENT TABLE (BH ONLY)

PART REPLACEMENT TABLE (BH ONLY)

BRAND IF VEHICLE IS EQUIPPED WITH REPLACE WITH
INFAC
G09946596
G09946597
TRUWIN
G09946598
G09946599
G09946600
G09946601
OMRON
G09946602
G09946603
NOTE: Stop lamp switch replacement is not required. Only replace the diode with the "Joint Diode".
G09946604
NOTE: The OMRON stop lamp switch is physically larger than TRUWIN or INFAC.
G09946605

STOP LAMP SWITCH REPLACEMENT PROCEDURE

  1. Disconnect the stop lamp switch connector (H).
    G09946606
  2. Loosen the upper mounting nut (I) of the current stop lamp switch.
    G09946607
  3. Remove the lower mounting nut (J) of the current stop lamp switch.

    Lower mounting nut: 

    7.8 ~ 9.8 Nm (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft) 

    NOTE: Replace the Stop Lamp Switch with like color connector. For example, Blue "TRUWIN" switch will be replaced with Blue "OMRON" switch.
    G09946608
  4. Remove the current stop lamp switch assembly (K), and then install the new stop lamp switch in reverse order of removal.
    G09946609
  5. Connect the stop lamp switch connector (L) to the new stop lamp switch (M).
    NOTE: Step '5.1' is only for the 'INFAC' switch replacement. If the brand of the previous stop lamp switch is 'TRUWIN', skip step '5.1'.
    G09946610
    1. 5.1 Ground the screw thread part (N) of the new stop lamp switch to a near chassis ground, and then confirm that the stop lamp operates normally when pressing or releasing the rod (O) of the new stop lamp switch.

      If it does not operate normally, replace it with the "BLUE CONNECTOR OMRON STOP LAMP SWITCH".

      G09946611
  6. Adjust the gap between the stop lamp switch lower end and the stopper (P) with the brake pedal released.

    Specification: 1.0 ~ 2.0 mm (0.04 ~ 0.08 in)

    G09946612
  7. Verify the stop lamp on the rear combination lamp operates normally when depressing the brake pedal.
    G09946613

JOINT DIODE REPLACEMENT PROCEDURE

  1. Strip off the yellow wire tape (Q) on the driver side wire harness.
    G09946614
  2. Locate the diode (R).
    G09946615
  3. Unlock the diode (S) using a small flathead screwdriver or a pick.
    G09946616
  4. Remove the diode (S).
    G09946617
  5. Install the Joint Diode (T).
    G09946618
  6. Wrap the installed Joint Diode with a new tape (U).
    G09946619
  7. Reinstall all the removed parts in reverse order of removal.
  8. Verify the stop lamp on the rear combination lamp operates normally when depressing the brake pedal.
  9. Proceed with ECU REPROGRAMING .

ECU REPROGRAMMING

NOTE:
  • Refer to the TSB 15-GI-001  for the tablet-based Mobile GDS ECU update procedures.
  • Refer to the TSB 15-GI-002  for the PC-based GDS ECU update procedures.
  • Select "Engine"  as the system to reprogram.

ROM ID INFORMATION TABLE

Verify the ECU ROM ID before updating the software. Refer to the table below.

ROM ID INFORMATION TABLE

Event # Description
353 BH 3.8MPI BRAKE LAMP CONTROL LOGIC IMPROVEMENT

3.8L Genesis Sedan (BH)

ROM ID INFORMATION TABLE

Model OPT MY ECU P/N ROM ID
OLD NEW
BH 3.8 MPI 6AT IMMO EHPS 09MY(ULEV) 39106-3C011 BH8N38*M2**8H4AE BH9N38*M2**8P7AE
BH8N38*M2**8J4AE
BH8N38*M2**8L2AE
BH8N38*M2**8M6AE
BH8N38*M2**8N2BE
BH8N38*M2**8N2CE
BH8N38*M2**8N2DE
BH9N38*M2**8P4AE
10MY(ULEV) 39106-3C013 BH8N38*M2**8P1AE
BH8N38*M2**8P1BE
BH9N38*M2**8P1AE
BH9N38*M2**8P4AE
11MY(ULEV) 39106-3C015 BHAN38*M2**8P4AE BHAN38*M2**8P7AE
NON EHPS 09MY(ULEV) 39106-3C010 BH8N38*M2**8H4A* BH9N38*M2**8P7A*
BH8N38*M2**8J4A*
BH8N38*M2**8L2A*
BH8N38*M2**8M6A*
BH8N38*M2**8N2B*
BH8N38*M2**8N2C*
BH8N38*M2**8N2D*
BH9N38*M2**8P4A*
10MY(ULEV) 39106-3C012 BH8N38*M2**8P1A*
BH8N38*M2**8P1B*
BH9N38*M2**8P1A*
BH9N38*M2**8P4A*
11MY(ULEV) 39106-3C014 BHAN38*M2**8P4A* BHAN38*M2**8P7A*
ROM ID INFORMATION TABLE

Event # Description
357 BH 4.6MPI BRAKE LAMP CONTROL LOGIC IMPROVEMENT

4.6L Genesis Sedan (BH)

ROM ID INFORMATION TABLE

Model MY ECU P/N ROM ID
OLD NEW
BH TAU 4.6 6AT IMMO 09MY 39110-3F270 GBH-9N6AFS1-C100 GBH-9N6AFS6-C100
GBH-9N6AFS2-C100
GBH-9N6AFS3-C100
GBH-9N6AFS4-C100
GBH-9N6AFS5-C100
10MY 39110-3F271 GBH-AN6AFS1-C100 GBH-AN6AFS4-C100
GBH-AN6AFS2-C100
GBH-AN6AFS3-C100
39110-3F272 GBH-AU6AFS0-C100 GBH-AU6AFS3-C100
GBH-AU6AFS1-C100
GBH-AU6AFS2-C100
11MY 39110-3F273 GBH-BN6AFS1-C100 GBH-BN6AFS4-C100
GBH-BN6AFS2-C100
GBH-BN6AFS3-C100
GVI-BN6AFS1-c100
GVI-BN6AFS2-c100
ROM ID INFORMATION TABLE

Event # Description
358 VI 4.6MPI BRAKE LAMP CONTROL LOGIC IMPROVEMENT

Equus (VI)

ROM ID INFORMATION TABLE

Model MY ECU P/N ROM ID
OLD NEW
VI TAU 4.6 6AT IMMO 11MY 39110-3F410 GVI-BN6AFS0-c100 GVI-BN6AFS3-c100
GVI-BN6AFS1-c100
GVI-BN6AFS2-c100

MANUAL MODE PASSWORD INFORMATION TABLE

3.8L Genesis Sedan (BH)

PASSWORD INFORMATION TABLE

MENU PASSWORD
BH 3.8 MPI NON EHPS 39106-3C010/2 3012
BH 3.8 MPI NON EHPS 39106-3C014 3014
BH 3.8 MPI EHPS 39106-3C011/3 3013
BH 3.8 MPI EHPS 39106-3C015 3015

4.6L Genesis Sedan (BH) 357 BH

PASSWORD INFORMATION TABLE

MENU PASSWORD
BH 4.6 MPI 6AT IMMO 39110-3F270 3270
BH 4.6 MPI 6AT IMMO 39110-3F271 3271
BH 4.6 MPI 6AT IMMO 39110-3F272 3272
BH 4.6 MPI 6AT IMMO 39110-3F273 3273

Equus (VI) #358 VI

PASSWORD INFORMATION TABLE

MENU PASSWORD
VI 4.6 MPI 6AT IMMO 39110-3F410 3410
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