Automatic Transmission: Installation

Temporarily install the transmission assembly by lifting the supporting jack.
CAUTION: Be careful not to damage tubes, hoses or wire.
Install the mounting bolts (A-3ea, B-1ea) on the transmission side.
Tightening torque

[A] 65~85 Nm (6.5~8.5 kgf.m, 47.0~61.5 lb-ft)

[B] 35~47 Nm (3.5~4.7 kgf.m, 25.3~34.0 lb-ft)

Fig 1: Identifying Mounting Bolts On Transmission Side
Courtesy of HYUNDAI MOTOR CO.
Install the mounting bolts (A-2ea) for the starter motor.
Tightening torque :

50~65 Nm (5.0~6.5 kgf.m, 36.2~47.0 lb-ft)

NOTE: Install one mounting bolt on the transmission side and the other bolt for the starter motor, while lowering the transmission assembly.

Fig 2: Identifying Starter Motor And Mounting Bolts
Courtesy of HYUNDAI MOTOR CO.
Install the mounting bolt right in the engine side.
Tightening torque :

80~100 Nm (8.0~10.0 kgf.m, 57.9~72.3 lb-ft)
Install the CKP sensor and the brackets for wire.
NOTE: While lowering the transmission assembly, install the brackets.
Install the insulator support brackets by tightening each four bolts.
Tightening torque:

30~35 Nm (3.0~3.5 kgf.m, 21.7~25.3 lb-ft)
Install the cross member by installing the seven bolts (A, B, C).
Tightening torque:

[A, B] 30~35 Nm (3.0~3.5 kgf.m, 21.7~25.3 lb-ft)

[C] 50~65 Nm (5.0~6.5 kgf.m, 36.2~47.0 lb-ft)

Fig 3: Identifying Cross Member And Bolts
Courtesy of HYUNDAI MOTOR CO.
Install the mounting bolts (A-4ea) lower in the engine side.
Tightening torque :

40~47 Nm (4.0~4.7 kgf.m, 28.9~34.0 lb-ft)

Fig 4: Identifying Engine Side And Mounting Bolts
Courtesy of HYUNDAI MOTOR CO.
Put aside the jack.
Install the torque converter mounting bolts (A-6ea) by rotating the crank shaft.
Tightening torque :

34~41 Nm (3.4~4.1 kgf.m, 24.6~29.6 lb-ft)

Fig 5: Identifying Torque Converter Mounting Bolts
Courtesy of HYUNDAI MOTOR CO.
Install the dust cover (A).

Fig 6: Identifying Dust Cover
Courtesy of HYUNDAI MOTOR CO.
Connect the solenoid connector (A) and input speed sensor connector (B). B

Fig 7: Identifying Solenoid Connector And Input Speed Sensor Connector
Courtesy of HYUNDAI MOTOR CO.
Connect the shift cable assembly (C) by holding the washer (D) tightening the nut (A) and insert the clip (B).
Tightening torque:

13~16 Nm (1.3~1.6 kgf.m, 9.40~11.57 lb-ft)

Fig 8: Identifying Shift Cable Assembly With Washer And Nut
Courtesy of HYUNDAI MOTOR CO.
Connect the neutral switch connector (A) and the output speed sensor connector (B).

Fig 9: Identifying Neutral Switch Connector And Output Speed Sensor Connector
Courtesy of HYUNDAI MOTOR CO.
Install the oil cooler tubes.
NOTE: Install the two mounting bolts from the engine block.
Connect the ground wire (A) by removing the bolt.

Fig 10: Identifying Ground Wire And Bolt
Courtesy of HYUNDAI MOTOR CO.
Install the propeller shaft assembly (refer to PROPELLER SHAFT )
Install the heat shield (A).

Fig 11: Identifying Heat Shield
Courtesy of HYUNDAI MOTOR CO.
Install the center muffler assembly, (refer to INTAKE AND EXHAUST SYSTEM (ENGINE (G6DB/G6DA - GSL 3.3/3.8)) )
Install the muffler guard (A).

Fig 12: Identifying Muffler Guard
Courtesy of HYUNDAI MOTOR CO.
Connect (-) terminal to the battery.

NOTE: The battery is placed right side of the temporary tire in the trunk.

Fig 13: Disconnecting Terminal From Battery

Courtesy of HYUNDAI MOTOR CO.