Starting System: Starter: Disassembly

Disconnect the M-terminal (A) on the magnet switch assembly (B).

Fig 1: Identifying M-Terminal & Magnet Switch Assembly
Courtesy of HYUNDAI MOTOR CO.
After loosening the 2 screws (A), detach the magnet switch assembly (B).

Fig 2: Identifying Screws & Magnet Switch Assembly
Courtesy of HYUNDAI MOTOR CO.
Loosen the brush holder mounting screw (A) and through bolts (B).

Fig 3: Identifying Brush Holder Mounting Screw & Through Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the rear bracket (A) and brush holder assembly (B).

Fig 4: Identifying Rear Bracket & Brush Holder Assembly
Courtesy of HYUNDAI MOTOR CO.
Remove the yoke (A) and armature (B).

Fig 5: Identifying Yoke & Armature
Courtesy of HYUNDAI MOTOR CO.
Remove the, lever plate (A) and packing (B).

Fig 6: Identifying Lever Plate & Packing
Courtesy of HYUNDAI MOTOR CO.
Remove the overrunning clutch (A) and lever (B).

Fig 7: Identifying Overrunning Clutch & Lever
Courtesy of HYUNDAI MOTOR CO.
Press the stop ring (A) using a socket (B).

Fig 8: Identifying Stop Ring & Socket
Courtesy of HYUNDAI MOTOR CO.
After removing the stopper (A) using stopper pliers (B).

Fig 9: Identifying Stopper & Stopper Pliers
Courtesy of HYUNDAI MOTOR CO.
Remove the stopper (A), stop ring (B), overrunning clutch (C) and armature (D).

Fig 10: Identifying Stopper, Stop Ring, Overrunning Clutch & Armature
Courtesy of HYUNDAI MOTOR CO.
Reassembly is the reverse of disassembly.
NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).

Fig 11: Identifying Overrunning Clutch Stop Ring & Stopper
Courtesy of HYUNDAI MOTOR CO.