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Home >> Hyundai >> 2008 >> Tucson GLS, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Transfer Case Assembly) >> Transfer Case >> Removal >> 2.7L 4WD

2.7L 4WD

WARNING: This page is about a different variant/trim than selected.
NOTE:
  1. The repair of the transfer assembly requires a special skill and furthermore an improper adjustment of the spacers may cause a severe noise and durability issue.
  2. Hypoid gear set is manufactured and controlled as a pair. Any replacement of the part is to be done as a pair, hypoid gear shaft assembly 47308-39200 and pinion shaft 47311-39000.
  1. Remove the battery negative (-) cable.
  2. Remove the air intake hose and air cleaner cover and then disconnect the oxygen sensor connector. (A-Engine room left side).
    Fig 1: Identifying Oxygen Sensor Connector - (Engine Room Left Side)
    G04811059Courtesy of HYUNDAI MOTOR CO.
  3. Disconnect the oxygen sensor connector (B) and remove the oxygen sensor connector wire clamp from a bracket. (Engine room right side).
    Fig 2: Identifying Oxygen Sensor Connector - (Engine Room Right Side)
    G04811060Courtesy of HYUNDAI MOTOR CO.
  4. Remove the wheel and tire (RH).
  5. Remove the engine side cover (A) (RH).
    Fig 3: Identifying Engine Side Cover
    G04811061Courtesy of HYUNDAI MOTOR CO.
  6. Lift up the vehicle.
  7. Remove the lower arm ball joint mounting bolts (A).
    Fig 4: Identifying Lower Arm Ball Joint Mounting Bolts
    G04811062Courtesy of HYUNDAI MOTOR CO.
  8. Remove the lower arm ball joint from the front axle knuckle.
  9. Remove the steering bar tie rod ball joint (A) from the knuckle.
    Fig 5: Identifying Steering Bar Tie Rod Ball Joint From Knuckle
    G04811063Courtesy of HYUNDAI MOTOR CO.
  10. Remove the drive shaft (A) from the transfer.
    Fig 6: Identifying Drive Shaft From Transfer
    G04811064Courtesy of HYUNDAI MOTOR CO.
  11. Remove the front exhaust pipe (A).
    Fig 7: Identifying Front Exhaust Pipe
    G04811065Courtesy of HYUNDAI MOTOR CO.
  12. Drain the transfer oil through drain plug hole.
  13. Remove the pinion case mounting bolts (A).
    Fig 8: Identifying Pinion Case Mounting Bolts
    G04811066Courtesy of HYUNDAI MOTOR CO.
  14. Remove the alternator drive belt (A) using the tensioner and then alternator assembly (C) by loosening the mounting bolts (B).
    Fig 9: Identifying Alternator Drive Belt, Tensioner And Alternator Assembly
    G04811067Courtesy of HYUNDAI MOTOR CO.
  15. Remove the alternator wire terminal mounting nut (A) and connector (B).
    Fig 10: Identifying Alternator Wire Terminal Mounting Nut And Connector
    G04811068Courtesy of HYUNDAI MOTOR CO.
  16. Remove the heat protector (A) using a hexagonal socket.
    NOTE: To remove the heat protector mounting bolt easily, before removing the heat protector mounting bolts (3EA), apply the mounting bolt with "WD-40® stops squeaks".
    Fig 11: Identifying Heat Protector
    G04811069Courtesy of HYUNDAI MOTOR CO.
  17. Lift up the vehicle.
  18. Remove the exhaust manifold mounting nuts (7EA).
    NOTE: To remove the exhaust manifold mounting nut easily, before removing the exhaust manifold mounting nuts (7EA), apply the mounting nuts with "WD-40® stops squeaks".
  19. Remove the transfer mounting bracket (A).
    Fig 12: Identifying Transfer Mounting Bracket
    G04811070Courtesy of HYUNDAI MOTOR CO.
  20. Remove the transfer mounting bolts (4EA).
  21. Using a flat head screw driver, remove the transfer from the transaxle by moving the driver to left and right directions.
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