Engine And Transaxle Assembly: Removal

WARNING: This page is about a different variant/trim than selected.

CAUTION:

Use fender covers to avoid damaging painted surfaces.
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

NOTE:

Mark all wiring and hoses to avoid misconnection.
Inspection the timing belt before removing the cylinder head.
Turn the crankshaft pulley so that the No. 1 piston is at top dead center. (See REMOVAL ).

Remove the air duct (A).

Fig 1: Identifying Air Duct
Courtesy of HYUNDAI MOTOR CO.
Disconnect the negative terminal from the battery.

Fig 2: Identifying Battery Terminal
Courtesy of HYUNDAI MOTOR CO.
Drain the engine coolant.
Remove the radiator cap to speed draining.

Fig 3: Locating Radiator Drain Plug
Courtesy of HYUNDAI MOTOR CO.
Remove the engine cover.
Remove the intake air hose and air cleaner assembly.
1. Disconnect the AFS connector (A).
2. Disconnect the breather hose (B) from air cleaner hose.
3. Remove the intake air hose and air cleaner assembly (C).
  
  Fig 4: Identifying AFS Connector, Breather Hose & Air Cleaner Assembly
  Courtesy of HYUNDAI MOTOR CO.
Remove the upper radiator hose (A) and lower radiator hose (B).

Fig 5: View Of Upper Radiator Hose And Lower Radiator Hose
Courtesy of HYUNDAI MOTOR CO.
Remove the heater hoses (A).

Fig 6: View Of Heater Hoses
Courtesy of HYUNDAI MOTOR CO.
Remove the engine wire harness connectors and wire harness clamps from the cylinder head and the intake manifold.
1. TPS (Throttle Position Sensor) connector (A).
2. ISA (Idle Speed Actuator) connector (B).
3. PCSV (Purge Control Solenoid Valve) connector (C).
4. VIS actuator connector (D).
5. Injector connector (E).
6. Knock sensor connector (F).
7. CMP (Camshaft Position Sensor) connector (G).
  
  Fig 7: View Of Engine Wire Harness Connectors (1 Of 5)
  Courtesy of HYUNDAI MOTOR CO.
8. ECT (Engine Coolant Temperature) sensor (A) connector.
9. Ignition coil connector (B).
10. Crankshaft position sensor connector (C).
11. Rear oxygen sensor connector (D).
  
  Fig 8: View Of Engine Wire Harness Connectors (2 Of 5)
  Courtesy of HYUNDAI MOTOR CO.
12. Three fuel injector connectors (A).
  
  Fig 9: View Of Engine Wire Harness Connectors (3 Of 5)
  Courtesy of HYUNDAI MOTOR CO.
13. Disconnect ground cable (A) from the cowl panel.
  
  Fig 10: View Of Engine Wire Harness Connectors (4 Of 5)
  Courtesy of HYUNDAI MOTOR CO.
14. Intake air temperature sensor connector (A).
15. VIS actuator connector (B).
  
  Fig 11: View Of Engine Wire Harness Connectors (5 Of 5)
  Courtesy of HYUNDAI MOTOR CO.
Disconnect front heated oxygen sensor (LH) connector (A), air compressor switch connector (B) and oil pressure sensor connector (C).

Fig 12: Identifying Front Heated Oxygen Sensor Connector, Air Compressor Switch Connector & Oil Pressure Sensor Connector
Courtesy of HYUNDAI MOTOR CO.
Disconnect rear heated oxygen sensor (RH) connector.
Remove the fuel inlet from delivery pipe (A).

Fig 13: View Of Fuel Inlet At Delivery Pipe
Courtesy of HYUNDAI MOTOR CO.
Remove the PCSV hose.
Remove the brake booster vacuum hose (A).

Fig 14: View Of Brake Booster Vacuum Hose
Courtesy of HYUNDAI MOTOR CO.
Remove the accelerator cable by loosening the lock-nut, then slip the cable end out of the throttle linkage.

Fig 15: Identifying Accelerator Cable
Courtesy of HYUNDAI MOTOR CO.
Remove the power steering pump hose (A).

Fig 16: Identifying Power Steering Pump Hose (1 Of 2)
Courtesy of HYUNDAI MOTOR CO.

Fig 17: Identifying Power Steering Pump Hose (2 Of 2)
Courtesy of HYUNDAI MOTOR CO.
Remove the battery body bracket.

Fig 18: Removing Battery Body Bracket (1 Of 2)
Courtesy of HYUNDAI MOTOR CO.

Fig 19: Removing Battery Body Bracket (2 Of 2)
Courtesy of HYUNDAI MOTOR CO.
Disconnect the transaxle wire harness connector.
1. Disconnect the inhibitor switch connector (A).
2. Disconnect the transaxle range connector (B).
3. Disconnect the input shaft speed connector (C.
  
  Fig 20: Disconnecting Transaxle Wire Harness Connectors (1 Of 2)
  Courtesy of HYUNDAI MOTOR CO.
4. Disconnect the output shaft speed connector (A).
5. Disconnect the vehicle speed sensor connector (B).
  
  Fig 21: Disconnecting Transaxle Wire Harness Connectors (2 Of 2)
  Courtesy of HYUNDAI MOTOR CO.
Remove the control cable (A) transaxle range switch.

Fig 22: Identifying Control Cable
Courtesy of HYUNDAI MOTOR CO.
Remove the transaxle oil cooler hoses (A/T) (A).

Fig 23: View Of Transaxle Oil Cooler Hoses
Courtesy of HYUNDAI MOTOR CO.
Remove the under cover (A).

Fig 24: View Of Under Cover
Courtesy of HYUNDAI MOTOR CO.
Remove the front exhaust pipe (A).

Fig 25: View Of Front Exhaust Pipe
Courtesy of HYUNDAI MOTOR CO.
Remove the front wheels.
Disconnect the stabilizer bar link and remove the mounting bolts from the lower arm and front axles. Refer to FRONT SUSPENSION SYSTEM .
Remove the steering u-joint mounting bolt (A). (See STEERING COLUMN AND SHAFT )

Fig 26: View Of Steering U-Joint Mounting Bolt
Courtesy of HYUNDAI MOTOR CO.
Install the jack for supporting engine and transaxle assembly.
Remove the engine mounting bracket (A).

Fig 27: View Of Engine Mounting Bracket
Courtesy of HYUNDAI MOTOR CO.
Remove the transaxle mounting bracket (A).

Fig 28: View Of Transaxle Mounting Bracket
Courtesy of HYUNDAI MOTOR CO.
Remove the sub frame mounting bolts and nuts.
Tightening torque

A: 160 ~ 180 Nm (1600 ~ 1800 kgf.cm, 118 ~ 133 lbf.ft)

B: 70 ~ 90 Nm (700 ~ 900 kgf.cm, 52 ~ 66 lbf.ft)

Fig 29: View Of Sub Frame Mounting Bolts & Nuts (1 Of 3)
Courtesy of HYUNDAI MOTOR CO.

Fig 30: View Of Sub Frame Mounting Bolts & Nuts (2 Of 3)
Courtesy of HYUNDAI MOTOR CO.

Fig 31: View Of Sub Frame Mounting Bolts & Nuts (3 Of 3)
Courtesy of HYUNDAI MOTOR CO.
Jack up the vehicle.