Service Standard
SERVICE STANDARD
| Items | Standard value |
|---|---|
| Brake pedal height | 192.4 mm (7.57 in) |
| Brake pedal full stroke | 122 mm (4.8 in) |
| Adjust Brake pedal full stroke | 60 mm (2.36 in) |
| Brake pedal free play | 3 ~ 8 mm (0.11 ~ 0.31 in) |
| Stop lamp switch outer case to pedal stopper clearance | 1.0 ~ 1.5 mm (0.04 ~ 0.06 in) |
| Booster push rod to master cylinder piston clearance | 0.6 ~ 1.7 mm (0.02 ~ 0.07 in) (at 500 mmHg) |
| Parking brake pedal stroke when pedal assembly is depressed with 294N (30kgf, 66lb force) | 145 mm (5.71 in) above |
| Front disc brake pad thickness | 10.5 mm (0.41 in) |
| Front disc thickness | 28 mm (1.10 in) |
| Rear disc brake pad thickness | 10 mm (0.394 in) |
| Rear disc brake disc thickness | 12 mm (0.47 in) |
| Rear parking brake liner thickness | 4 mm (0.16 in) |
TIGHTENING TORQUE
TIGHTENING TORQUE SPECIFICATION
| Items | Nm | kgf.m | lb-ft |
|---|---|---|---|
| Master cylinder to booster mounting nut | 8 ~ 12 | 0.8 ~ 1.2 | 5.8 ~ 8.7 |
| Brake booster mounting nut | 13 ~ 16 | 1.3 ~ 1.6 | 9.4 ~ 11.6 |
| Bleeder screw | 7 ~ 13 | 0.7 ~ 1.3 | 5.06 ~ 9.4 |
| Brake tube nut, brake hose | 13 ~ 17 | 1.3 ~ 1.7 | 9.4 ~ 12.3 |
| Caliper guide rod bolt (Front) | 22 ~ 32 | 2.2 ~ 3.2 | 15.9 ~ 23.1 |
| Caliper guide rod bolt (Rear) | 22 ~ 32 | 2.2 ~ 3.2 | 15.9 ~ 23.1 |
| Caliper assembly to knuckle (Front) | 85 ~ 100 | 8.5 ~ 10 | 61.5 ~ 72.3 |
| Caliper assembly to knuckle (Rear) | 50 ~ 60 | 5.0 ~ 6.0 | 36.2 ~ 43.4 |
| Brake hose to front caliper | 25 ~ 30 | 2.5 ~ 3.0 | 18.1 ~ 21.7 |
| Brake pedal assembly bracket mounting nut | 10 ~ 15 | 1.0 ~ 1.5 | 7.2 ~ 10.8 |
| Brake pedal mounting nut | 13 ~ 16 | 1.3 ~ 1.6 | 9.4 ~ 11.6 |
| Stop lamp switch mounting nut | 8 ~ 10 | 0.8 ~ 1.0 | 5.8 ~ 7.2 |
| Active wheel speed sensor mounting bolt on the brake plate | 7 ~ 10 | 0.7 ~ 1.0 | 5.1 ~ 7.2 |
| HECU mounting bracket bolt | 17 ~ 26 | 1.7 ~ 2.6 | 12.3 ~ 18.8 |
| HECU mounting nut | 6 ~ 10 | 0.6 ~ 1.0 | 4.3 ~ 7.2 |
| Yaw rate & lateral acceleration sensor bolt | 5 ~ 8 | 0.5 ~ 0.8 | 3.6 ~ 5.8 |
LUBRICANT
LUBRICANT SPECIFICATION
| Item | Recommended lubricant | Quantity |
|---|---|---|
| Brake fluid | DOT 3 or DOT 4 | As required |
| Brake pedal bushing and brake pedal bolt | Chassis grease | As required |
| Parking brake shoe and backing plate contact surfaces | Bearing grease | As required |
| Caliper guide rod and boot | RX - 2 grease | 0.8 ~ 1.3 g |
| Rear caliper guide rod and boot | Rubber grease | 0.8 ~ 1.3 g |